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LV Process Performance Motors, motors for high ambient temperatures section (section 5)

LV Process Performance Motors, motors for high ambient temperatures section (section 5)
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LV Process Performance Motors, motors for high ambient temperatures section (section 5)

Product catalog summary
Overview
ABB's Process Performance Motors are engineered for high reliability and adaptability in process industries, with an operational lifespan potentially exceeding 30 years. These motors adhere to international standards and are certified for quality and environmental compliance.
Specifications
The motors are totally enclosed, three-phase squirrel cage types, conforming to IEC and EN standards. They are available in a range of sizes and power ratings from 0.25 to 1000 kW, with customization options to meet specific customer needs.
Efficiency Standards
ABB motors comply with EU efficiency classes for 2-pole and 4-pole motors, with efficiency levels prominently displayed. They are designed to meet or exceed the highest efficiency standards in Europe.
Mechanical and Electrical Design
Available in various mounting arrangements, these motors focus on cooling and protection. The insulation system is Class F, offering a significant safety margin for higher ambient temperatures and extended insulation life.
Performance and Lubrication
Guidelines for maximum speeds are provided for both cast iron and aluminum motors. Proper lubrication is crucial, especially at low speeds or high temperatures, with ABB providing guidelines for relubrication intervals.
Variable Speed Drives
Compatible with frequency converters, ABB motors enhance efficiency and performance. Key considerations include dimensioning, speed range, insulation protection, and bearing currents, with proper cabling and grounding essential for optimal performance.
Specifications and Procedures
Cabling and grounding requirements emphasize shielded symmetrical cables and EMC-glands for motors up to 30 kW. Larger motors require additional potential equalization unless installed on a common steel foundation. The document also provides guidelines for using dU/dt-filters and common mode filters, and discusses insulated and hybrid bearings for specific applications.
Standards and Recommendations
Refers to the manual "Grounding and cabling of the drive system" for detailed information. Guidelines for motor loadability with ACS 800 drives are provided, noting variations in harmonic content and control algorithms between different frequency converters.
Technical Data
Includes detailed technical data for low voltage process performance motors, covering mechanical design, rating plates, ordering information, and technical specifications for motor sizes from 71 to 450, with power ratings from 0.25 to 1000 kW.
Construction and Design
Motors are constructed from cast iron or aluminum with multilayer epoxy surface treatment, suitable for high ambient temperatures up to +90°C. Details on mechanical design, including stator framework, end shields, and mounting options, are provided.
Lubrication and Bearings
Information on lubrication intervals, grease types, and bearing specifications is provided, outlining the use of deep groove ball bearings with C4 clearance and guidelines for lubrication intervals based on temperature and speed.
Ordering Information
Explains the product code structure for ordering motors, including motor type, size, mounting arrangement, voltage, frequency, and variant codes.
Technical Specifications
Detailed specifications for ABB's low voltage motors designed for high ambient temperatures are provided, including data on motor efficiency, power output, speed, and other performance metrics for various motor types and sizes.
Motor Variants and Features
Several variant codes are available for customization, including options for extreme heavy-duty design, heat-resistant grease, regreasable bearings, and corrosion protection. Motors are designed with IP55 protection, insulation class H, and are suitable for ambient temperatures up to 90°C.
Construction and Materials
Motors are constructed with die-cast aluminum or cast iron frames, with specific paint colors and thicknesses for durability. Bearings are available in various configurations, including permanently lubricated and regreasable options, with stainless steel components for enhanced durability and PTC thermistors for temperature monitoring.
Mounting and Accessories
Mounting options include foot-mounted and flange-mounted configurations. Accessories such as slide rails and terminal boxes are available, with specific dimensions provided for each motor size.
Testing and Standards
Outlines testing procedures, including type tests, vibration tests, and noise level tests, and specifies standards for rating plates and lubrication information.
Applications and Product Range
ABB offers a comprehensive range of motors for various applications, including general-purpose, marine, and hazardous environments. The document highlights the energy efficiency and robust design of these motors, making them suitable for demanding industrial applications.
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Catalog excerpts

LV Process Performance Motors, motors for high ambient temperatures section (section 5)-3

Low and High Voltage Process Performance Motors Sizes 71 to 450, from 0.25 to 1000 kW Contents Page 1 General information 4 2 Low voltage cast iron motors 13 3 Low voltage aluminum motors 69 3 Low voltage premium efficiency 4 cast iron and aluminum motors 117 4 5 Motors for high ambient 5 temperatures 123 6 High voltage cast iron motors 137 6 ABB reserves the right to change the design, technical specification and dimensions without prior notice. ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 3

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-4

General information Standards ABB motors are of the totally enclosed, three phase squirrel cage type, built to comply with international IEC and EN standards. Motors conforming to other national and international specifications are also available on request. All production units are certified to ISO 9001 international quality standard as well ISO 14000 environ-mental standard and confirm to all applicable EU Directives. IEC / EN Electrical Mechanical IEC/EN 60034-1 IEC 60072 IEC/EN 60034-2 IEC/EN 60034-5 IEC 60034-8 IEC/EN 60034-6 IEC 60034-12 (for LV only) IEC/EN 60034-7 IEC/EN 60034-9 IEC 60034-14...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-5

Low voltage motors for EU motor efficiency levels A Europe-wide agreement will ensure that the efficiency levels of electric motors manufactured in Europe are clearly displayed. In contrast to the American legislation on motor efficiency the European agreement does not establish mandatory efficiency levels. It basically establishes three classes giving motor manufacturers an incentive to qualify for a higher class. ABB is one of only a handful of leading motor manufacturers in Europe to have a motor range to meet or exceed the minimum efficiencies stated in the highest level of the EU agreement...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-6

General technical spcification Mechanical and electrical design IVIUUI llll 1^ Cil I Cil I^CI I ICI IIS Code I/Code II Foot-mounted motor. IM B3 IM V5 IM V6 IM B6 IM B7 IM B8 IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071 Product code pos. 12 A = foot-mounted, term.box top R = foot-mounted, term.box RHS L = foot-mounted, term.box LHS B = flange mounted, large flange A milB-IIQ- 1 ~i 1 Flange-mounted motor, IM B5 IM V1 IM V3 *) *) *) large flange IM 3001 IM 3011 IM 3031 IM 3051 IM 3061 IM 3071 JL Ml 1 i 3 3 3 3 3 z Flange-mounted motor, IM B14 IM V18 IM V19 *) *) *) C = flange mounted, small...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-7

Cooling Dsignation System concerning methods of cooling refers to standard ILC 6003-1-6. Examine [Al 1 (A) 6 International Cooling ic J Circuit arrangement- 9: Free circulation (open circuit] 4: Framc surface coolctf Primary coolant ■ * for air tomined toc s*mpMied dsignation) Hcthodolmovcrncntorprimarycooiant - 0: Free convection 1: Self circulation S; Machine-mourrted independent comportent Sccondary coolant - tor air (omitted for simpltfied d驩signation) W for waler Method o! movement of secondary coolant 0: Free conviction 1 : Self-circulation S: Machine-mounted independent comportent 9; Reiallw...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-8

Insulation ABB uses class F insulation Systems, which, with temprature rise B. is the most common requirernent among industry today. The use of Class F insulation with Class B temprature rise gives ABB products a 25* C safety margin. This can be used to increase the loading (or limited periods, to operate at higher ambiant temp驩ratures or altitudes, or with greater voltage and frequency tolrances, It can aise be used to extend insulation lile. For instance, a 10 K temprature r驩duction wlll extend the insulation life. Class F insulation System - Max amblent temprature 40* C - Max permissive temprature...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-9

Frequency converter drives for low voltage motors Squirrel cage induction motors offor excellent availabjhty, reliabihty and efficiency. With a Irequcncy converter - a variable speed drive (VSD) - the motor will deliver even better value. A variable speed drive motor can be started softly with low starting current, and the speed can be controlled and adjusted to suit the application demand without steps over a wide range. Also the use of a frequency converter together with a squirrel cage motor usually leads to rernarkable energy and environmental savings. Process performance motors manufactured...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-15

General description ABB motors for demanding environments are made to an entirely new design based on the latest research into some of today's most challenging production processes. Modeled on ABB's proven motor technology/platform, they incorporate many of its tried and tested features, like lower bearing temperatures, longer lubrication intervals, and improved greasing systems. Capable of withstanding temperatures up to 90°C combined with 100% humidity and highly corrosive environments superiority design for the toughest environments. Motors are constructed in cast iron or aluminium entirely...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-16

Sizes 112 to 132 The terminal box is made of aluminum alloy and is located on top of the stator. The lower part of the box is integrated with the stator. It is provided with two knock-out openings on each side. Sizes 160-180 also have a third smaller opening. Cable glands are not included. Sizes 160 to 250 Terminal boxes are mounted on the top of the motor as standard. The terminal box can also be mounted on the left or right side, see ordering information. The terminal boxes can be turned 4x90°, to allow cable entry from any side of the motor. Degree of protection of standard terminal box is...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-17

Bearings The motors are provided with single row deep groove bail bearings. Bearings have C4 clearance, which is needed when the bearing temperature is high. Bearings according to the tables beside. Basic version with deep groove bail bearings Motor Foot- and flange-mounted motor size D-end N-end 112 6306-C4 6206/C4 132 6308-C4 6208/C4 160 6309/C4 6309/C4 180 6310/C4 6309/C4 200 6312/C4 6310/C4 225 6313/C4 6312/C4 250 6315/C4 6313/C4 Axially-locked bearings The table below shows which of the motor's bearings are axially locked in the bearing seat. In motor sizes 112 to 250 the locking is done...

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LV Process Performance Motors, motors for high ambient temperatures section (section 5)-18

tearing life time and lubrication The bearings shall be replaced with new bearings after maximum 24000 hours duty or maximum 3 years calendar time. Lubrication method: M3APV 112-132 Permanent grease as standard M3BPV 160-250 Regreasable bearing as standard M3BPV 160-250 Permanent grease bearings as option Lubrication intervais ABB follows the L1-principle in defining lubrication interval. That means that 99% of the motors are sure to make the interval time. The lubrication intervals can also be calculated according to the L10-principle, which are normally doubled compared to L1-values. Values...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.