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Low Voltage Water cooled motors

Low Voltage Water cooled motors
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Low Voltage Water cooled motors

Product catalog summary
Introduction
The document introduces ABB's new generation of low voltage water-cooled motors, available in IEC frame sizes 280 to 450. These motors are designed for high efficiency and are suitable for applications such as marine, water pumping, and wind turbines. They comply with the IEC/EN 60034-30:2008 standard, ensuring high energy efficiency (IE2 class) and are optimized for variable speed use.
Mechanical Design
The motors feature a robust design with frame sizes 280 to 315 made of cast aluminum and sizes 355 to 450 made of steel. They offer IP 55 protection as standard, with IP 56 available as an option. Cooling channels and drain holes are included to prevent water accumulation.
Cooling System
Water cooling is used to efficiently transfer heat, with specific requirements for water quality and pressure. Frame sizes 280-315 can use water with up to 3000 mg/l chloride, while sizes 355-450 require tap water quality with chloride below 120 mg/l. Pure water is necessary to prevent corrosion and blockage.
Efficiency Standards
The motors meet the IE2 efficiency class as per IEC/EN 60034-30:2008, which defines efficiency levels for single-speed, three-phase induction motors. A detailed table of minimum efficiency values for different motor outputs and pole configurations is provided.
Insulation and Bearing Protection
Reinforced insulation and filters are recommended to protect against voltage stresses in variable speed drives. All motors must have insulated bearings at the N-end to prevent bearing currents.
Ordering Information
Guidelines for ordering include specifying terminal box types and cable requirements. Various terminal box configurations and optional accessories can be selected to suit specific installation needs.
Technical Data and Variants
Detailed technical data, including cooling water requirements and terminal box specifications, are provided. Variant codes for customizing motor features and accessories are included.
Specifications
The document outlines the selection and specifications for cable glands and sealing end units based on the outer diameter of cables. It emphasizes the importance of selecting appropriate adapters, flanges, and glands, noting that non-standard terminal box positions may limit adapter use.
Procedures
Instructions are provided for selecting optional adapters to facilitate cable termination from various directions. Variant codes for different adapter configurations and materials, primarily steel, are included.
Standards and Recommendations
Flanges are available in various materials, including siluminum and painted mild steel, with options for stainless steel. Maximum sizes and numbers of glands for different flange sizes are specified, along with variant codes for different flange preparations.
Cable Glands and Sealing End Units
Details on the types of cable glands available, their outer diameter specifications, and variant codes for different gland types are provided. Cable sealing end units are described as an alternative to flanges and glands, offering more space for core spreading and easy termination.
Auxiliary Terminal Boxes
Options for auxiliary terminal boxes are discussed, including materials (aluminum and cast iron) and variant codes. These boxes are equipped with M20 glands and spring-loaded connection terminals suitable for up to 2.5mm² wires.
Bearings and Lubrication
Detailed information on bearing types, seals, and lubrication intervals is provided. The use of axially-locked bearings and transport locking for motors with roller or angular contact ball bearings is specified. Lubrication intervals are based on the L1-principle, ensuring 99% reliability.
Permissible Forces
Tables for permissible radial and axial forces on shafts are provided, assuming zero axial or radial force, respectively. Formulas for calculating permissible forces based on shaft extension length and other parameters are included.
Dimension Drawings
Dimensions for terminal boxes and motor sizes are provided, including inlet dimensions and mounting arrangements for different motor sizes and configurations.
Overview
This document provides detailed technical specifications and dimension drawings for ABB's low voltage water-cooled motors, specifically models M3LP 280-450. It includes information on motor sizes, pole configurations, materials, and tolerances.
Specifications
The document outlines the dimensions for various motor sizes (280, 315, 355, 400, 450) and their configurations (2-pole, 4-8 pole). Key dimensions such as A, B, D, DA, F, FA, and others are provided in millimeters. Tolerances for these dimensions are specified, adhering to ISO standards.
Materials and Construction
The stator is made from cast aluminum or steel plate, while bearing end shields are constructed from cast iron. The motors are painted in a blue shade with a C3 medium paint thickness. Bearings are specified for different pole configurations, with regreasable options and standard measuring nipples.
Electrical and Mechanical Features
The motors feature copper stator windings with insulation class F and include 3 PTC thermistors for winding protection. Rotor windings are made from pressure die-cast aluminum. The motors have an IP 55 enclosure rating, with higher protection available on request.
Mounting and Installation
The motors are available in foot-mounted and flange-mounted configurations, with terminal boxes mounted at a 45-degree angle. Detailed dimension drawings are provided for installation purposes.
Additional Features
Optional heating elements and cable glands are available. The motors are equipped with standard drain holes and offer a cooling method of IC71W.
Product Range
ABB offers a comprehensive range of AC motors and generators, including low and high voltage induction motors, synchronous motors, and motors for explosive atmospheres. The document highlights ABB's capability to provide tailored solutions for various industrial applications.
Contact and Legal Information
The document concludes with contact information and legal disclaimers, emphasizing ABB's right to make technical changes without prior notice.
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Catalog excerpts

Low Voltage Water cooled motors-1

Catalog Low voltage Water cooled motors 'ower and productivity for a better world

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Low Voltage Water cooled motors-2

We provide motors and generators, services and expertise to save energy and improve customers' processes over the total lifecycle of our products, and beyond. 2 Low voltage water cooled motors EN 02-2011 | ABB Motors and Generators

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Low Voltage Water cooled motors-3

Low voltage Water cooled motors Sizes 280 to 450 08 21 General information Mechanical design Ordering information 22 Technical data 26 Variant codes 30 Dimension drawings 39 Rating plates 40 Water cooled motors in brief 42 ABB Motors' total product offer 43 Visit to our web site ABB Motors and Generators | Low voltage water cooled motors EN 02-2011 3

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Low Voltage Water cooled motors-4

General information The motor range represents a new gnration of water cooled motors developed in response to market demands for improved technical features. The range is available in IEC frame sizes 280 to 450. Water cooling is a very efficient method of transferring heat away from the motor, and water cooled motors provide high output power per unit of weight. Cooling efficiency is maintained throughout the speed range, which is especially important in constant torque applications. These advantages make the motors ideal for a range of uses, including marine applications, water and waste water...

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Low Voltage Water cooled motors-6

Cooling dsignation IC 7 1 W Code lettca Circuit arrangement - intgral heat exchanger ;U3ing rcmotc rncdium}, TaWe 1 Movement primary coolant, l驢ble ? Secondary coolant* abte3_ C1v*ctwte1te Hrlt doscrtplion DtflnJtton / (see note 2) Intgral heat exchanger (uslng remole mdium) The primary coolant *a aroiated in a dosed circuit and gfves its heat via a heat exchanger. which is bu lit knto and forma an Integra! part ol the machine, to the secondary coolant wh*cn ia the remote m驩dium. Note 2 The nature oi me heai ercflanger is not apecfled frttoea or tubes, ©le ) Table 2. Methodofmovemont(Movomentpnmarycoolant)...

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Low Voltage Water cooled motors-7

Optimized for variable speed applications The basic structure of the M3LP water cooled motors is as standard optimized for variable speed applications. The basic selection rules below should be considered, please refer to product catalogue for Process performance motors for details. Motor loadability with ACS 800 frequency converter The curves in figure 1 are guidelines (not guaranteed values) for standard ACS 800 drives with DTC-control. These guidelines present the maximum continuous load torque of a motor as function of frequency (speed) to give the same temperature rise as with rated sinusoidal...

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Low Voltage Water cooled motors-10

Terminal box standard delivery The terminal box in Ihe frame sues 280 to 3bb is mounted on the lop of the molor. The terminal boxes in the Irame si/es 400 and 450 are mounted in the 45° angle on Ihe motor. either on r*ght or lelt hand s>de ol the motor. to be defined whon ordoring. Terminal box sizes 210, 370 & /50 can be turned 4x90° and terminal box size 1200 can be turned 2x180°. Degree ot protection of standard lerminal box is IP 55. The terminal box is cquippcd with a stool flango for protection during transport. Thore aro no cablo glands or cabte boxes as standard, but thse are avaiiable...

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Low Voltage Water cooled motors-11

Examples of terminal boxes and connection paris below piclures show a collection of terminal boxes and connection parts* Terminal box 3/0 oui*;irI» Terminal box 370 inr>itl« Terminal box 3/0 rom n-«oi Tof mﮮTirtl box 750 outskJo Terminal box 750 in*>rde Terminal box 750 frorn O-end Terminal box 1200 out^ide Terminal box 1200 inside Terminal box 1200 from D-end Aiin Molort and GcrnctralorK | I ow voHoqo vmior oooktd molofa fN 0? 7011 11

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Low Voltage Water cooled motors-12

Terminal box alternatives Optional adaptera Thoro s a broad slection of cable tormination accessorios availabte to allow termiruition of one or several cables, Ihe most common ones are explained below. for other options please contact ABB, Motor trame sil&s 355 lo 450 with main terminal box How to ordor? - Check fir﩮it tha the laminai box can allow mounting of Ihe cable and coros (relor to motor type and terminal box type cross rf響rence page 18). - H very large cables are used it might be necessary to use a larger terminal box than standard. Select the right cable gland(s) or cable sealing end...

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Low Voltage Water cooled motors-13

Optlonal adaptera To allow easy terminalion o( cables entermg the terminal adapte. Thse can also be used to allow mounling of several box from above or below is it recornmended lo use an angle cable sealing end units or gland plates. A騯laptof tenant code :;i^fmg towofda I Bngeoropening te* ierm«-kl box cable sedlra end intt MaterU Notes 3 Dca D Steel Only possible on terminal box 1200 44* 2 m i Sie* Dnly possible on Flange, max⩮um size of glands and matenal Ranges are delrvered blvtd or can be dnlled and lapped lo accomodate glands to suit the cable dlameter and amount Df glands noodod. Standard...

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Low Voltage Water cooled motors-14

Cable glands and cable sealing end units Cable glands Table below shows the slection of cable gland types and possible cable outer diameter for each size. Cable gland type Outer diameter, mm Variant code 745; Painted steel flange equipped withbrass cable glands Variant code 231; Standard cable glands with clamping device Variant code 704; EMC cable gland M20 8-14 8-14 8-14 M25 10-16 10-16 10-16 M32 14-21 14-21 14-21 M40 18-27 18-27 18-27 M50 26-35 26-35 26-35 M63 32-49 32-49 32-49 M75 46-60 NA NA M90 55-70 NA NA For armoured and NPT cable glands please contact ABB. Cable sealing end unit As an...

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Low Voltage Water cooled motors-15

Auxiliary terminal box It s possible to equip the motors from frame size 160 upwards with one or several auxillary terminal boxes for connection of auxillaries like heaters or temperature detectors. By using variant code 418 auxiliary terminal box in aluminum is provided. Cast iron auxiliary terminal box can be ordered with variant code 567. Both are equipped with M20 glands for entry of the connection cables. Connection terminals are spring loaded type for quick and Related variant codes: 380 Separate terminal standard material 418 Separate terminal material 567 Separate terminal 568 Separate...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.