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Low Voltage Roller Table Motors

Low Voltage Roller Table Motors
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Low Voltage Roller Table Motors

Product catalog summary
Overview
ABB's catalog for low voltage roller table motors provides detailed information on products and services aimed at improving energy efficiency and productivity in industrial environments. It includes specifications, procedures, and technical data for roller table motors and related systems.
Roller Table Drives
These drives are engineered to manage high torque loads and withstand the harsh conditions of rolling mills. The system includes M3RP induction motors and frequency converters, known for high availability and low maintenance costs. The enclosed design protects against moisture and dust.
Frequency Converters
Featuring Direct Torque Control (DTC) technology, ABB's frequency converters offer excellent torque response and speed accuracy without pulse encoders. They can be part of a single AC drive system or a multidrive system with a common DC bus, providing energy savings and reduced installation costs.
Multidrives and IGBT Supply Units
ACS880 multidrives use a common DC bus, simplifying installation and enabling energy circulation for motor-to-motor braking. The regenerative IGBT supply unit ensures a power factor of 1.0, reducing the need for power factor correction equipment and allowing for smaller cables and transformers.
Roller Table Motors
These squirrel cage motors are designed for use with frequency converters, are robust, fully sealed, and available in sizes 180 to 450. They connect directly to rollers, eliminating gearboxes and reducing maintenance costs.
Mechanical Design and Bearings
The motors feature die-cast aluminum squirrel cage rotors and cast iron frames, with options for water cooling and higher protection levels. Bearings are axially spring-loaded to resist vibrations, and lubrication can be performed while the motor is running.
Technical Data and Ordering Information
The catalog includes detailed technical data such as dimensions, terminal box configurations, and lubrication intervals. Ordering information provides variant codes and customization options for specific industrial needs.
Conclusion
ABB's low voltage roller table motors and drive systems offer reliable and efficient solutions for industrial applications, with advanced control features and robust construction to withstand challenging environments.
Additional Overview
The document also outlines ABB's range of motors and generators for various applications, including industrial, marine, and traction, highlighting life cycle services and the extensive portfolio of IEC and NEMA motors.
Key Sections
  • Generators: Designed for industrial, marine, and traction applications, including synchronous condensers for reactive power compensation.
  • IEC Motors: Covers low and high voltage motors, marine motors, motors for explosive atmospheres, food and beverage, variable speed drives, permanent magnet motors, synchronous reluctance motors, and traction motors.
  • NEMA Motors: Offers low and high voltage motors, marine motors, motors for explosive atmospheres, variable speed drives, permanent magnet motors, servomotors, and washdown motors.
  • Drives: ABB provides a wide range of low-voltage AC and DC drives, medium-voltage AC drives, and motion control drives suitable for various industries and environments, ensuring reliability and efficiency.
  • Benefits: ABB drives enhance process optimization, energy efficiency, product quality, and reduce operating costs. They are designed for easy selection, installation, and use, with integrated safety features.
Conclusion
ABB's portfolio offers a complete solution for motors and generators with a focus on reliability, efficiency, and ease of use, supported by over 40 years of experience and life cycle services.
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Catalog excerpts

Low Voltage Roller Table Motors-1

Low voltage Roller table motors

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Low Voltage Roller Table Motors-2

With expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers improve their energy efficiency and productivity. 9AKK105928 REV B EN 12-2022 ||ABB IEC LOW VOLTAGE MOTORS ABB IEC LOW VOLTAGE MOTORS

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Low Voltage Roller Table Motors-3

Low voltage Roller table motors Sizes 180 to 450 Roller table drives Frequency converters Roller table motors Rating plates Ordering information Technical data Variant codes Dimension drawings Motor construction Motors in brief Total product offering ABB’s portfolio of drives

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Low Voltage Roller Table Motors-4

Roller table drives — 01 A single frequency converter consists of 1) rectifier, 2) DC link, 3) inverter unit, and 4) electric supply. 02 A Multidrives system, which has 1) separate supply section, 2) common DC bus, 3) drive sections, and 4) electric supply (normally from transformer). Roller tables incorporate a number of motors, the speed of which can be steplessly controlled by one or more frequency converters. The rolling mill environment places severe stress on roller table drives. As plates and billets travel along the roller table at high speeds, the motors driving the rollers are subjected...

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Low Voltage Roller Table Motors-5

— 03 Principle diagram for a common DC bus 03 ACS880 multidrives are based on a common DC bus arrangement, with a single power entry and common braking resources for several drives. There are a number of alternatives on the supply side, ranging from simple diode supply units up to highly sophisticated IGBT supply units. The construction of a multidrive simplifies the total installation and provides many advantages. In multimotor applications, the common DC bus and single power line connection for a number of drives represents a very efficient solution when compared with separate, single small...

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Low Voltage Roller Table Motors-6

— 05 Parallel connected modules a constant DC voltage, the motor has to be over dimensioned to allow for the lower output voltage. The following formula gives an approximate calculation of rectifier power: 06 Line current in a contant torque application A regenerative supply enables the roller table motors to quickly reverse direction. This is essential to accommodate the reversing duty cycle of the table, which involves repetitive motor braking. Regenerative braking of the whole system may also be needed during controlled or emergency stops. Srectifier = SPmotoring / 0,96 - SPgenerating x 0,96...

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Low Voltage Roller Table Motors-7

Roller table motors General The roller table motors supplied by ABB are squirrel cage motors which are specially designed for use with frequency converters. Robust in construction, the motors are fully sealed to withstand the tough conditions in rolling mills. The motors are low speed units intended for direct connection to rollers. The pole number and frequency can be selected, avoiding the need for gearboxes and therefore saving on maintenance costs and increasing the overall efficiency of the drive. The motors are totally enclosed, frame cooled motors, with no external cooling fan, in accordance...

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Low Voltage Roller Table Motors-8

Roller table motors Terminal box — 01 Terminal box M3RP 180 to 250 02 Terminal box M3RP 280 to 450 The terminal box is located on the top of the motor at the N-end. In frame sizes 180 to 250 the terminal box is integrated with the stator frame. In larger motors the terminal box can be rotated 4 x 90°, with the cable direction from the N-end as standard. Terminal boxes positioned either on the left or right side of the motor are available on request. The terminal board has three terminals for the power leads and one terminal for earthing. All the motors are equipped with an external earthing stud...

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Low Voltage Roller Table Motors-9

Roller table motors Bearings Lubrication intervals Roller table motors are fitted with 63-series single row deep groove ball bearings. Alternatively, a cylindrical roller bearing can be used at the D-end of the motor, if required. The bearings are axially spring loaded, thus eliminating the bearing clearance. This improves bearing resistance to vibrations while allowing for normal thermal expansion. The D-end of the motor is equipped with a fixed bearing. The motors are provided with regreasable bearings. Motor sizes 315 to 450 have insulated bearings at N-end as standard. ABB follows the L1-principle...

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Low Voltage Roller Table Motors-10

Lubrication intervals in duty hours Motor size Bearing seals Roller table motors are equipped with labyrinth sealing at D-end. N–end is totally enclosed. This construction gives a proper protection in demanding environment against water and dust. Stator winding The stator winding is designed for use with frequency converters in the rolling mill environment. The motors are electrically designed for a certain speed range in order to minimize the current and enable use of the smallest possible frequency converter. Roller table motors typically run at low speeds and have high peak torque demands,...

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Low Voltage Roller Table Motors-11

Rating plates — 01 Rating plate 02 Regreasing instructions

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Low Voltage Roller Table Motors-12

Ordering information Explanation of the product code Motor type Motor size Product code Mounting arrangement code, Voltage and frequency code, Generation code Example Motor type Positions 8 to 10 Serial number Variant codes if needed Product code Rated output Totally enclosed fan cooled motor with cast iron frame squirrel cage Mounting arrangement (IM-code) Pole number The product code of the motor is composed in accordance with the following example. When placing an order, please state the following minimum data in the order, as in the example. Variant codes - (Dash) Position 12 Mounting arrangement...

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Low Voltage Roller Table Motors-13

Technical data Roller table motors, 1000 - 750 r/min IP 55 - IC 411 - Insulation class F, temperature rise class B Torque Output kW Motor type Product code Speed r/min Power factor Technical data on request. The two bullets in the product code indicate the choice of mounting arrangement, voltage and frequency (see the orderin

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Low Voltage Roller Table Motors-14

Technical data Roller table motors, 345 r/min IP 55 - IC 411 - Insulation class F, temperature rise class B Output kW Motor type Product code Speed r/min Power factor Technical data on request. The two bullets in the product code indicate the choice of mounting arrangement, voltage and frequency (see the ordering inform

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.