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Low voltage Process performance aluminum

Low voltage Process performance aluminum
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Low voltage Process performance aluminum

Product catalog summary
General Information
This document provides an overview of ABB's low voltage process performance aluminum motors, designed for 400 V 50 Hz and 460 V 60 Hz applications, with sizes ranging from 56 to 250 and power from 0.09 to 90 kW.
International Motor Efficiency Standards and Regulations
The document emphasizes the importance of global standards and Minimum Energy Performance Standards (MEPS) for energy efficiency. It highlights the IEC 60034-30-1:2014 standard for International Efficiency (IE) classes and the need for transparent efficiency labeling.
Mounting Arrangements
Details on various mounting arrangements, including foot-mounted and flange-mounted options, with specific codes for configurations.
Cooling
Cooling methods are explained according to IEC 60034-6, detailing primary and secondary coolant methods.
Degrees of Protection: IP Code/IK Code
Classification of protection against mechanical impacts (IK code) and ingress of solid objects and water (IP code) is outlined, referencing IEC 60034-5 and EN 50102 standards.
Insulation
ABB uses class F insulation with a class B temperature rise, providing a 25 °C safety margin for increased loading or extended insulation life.
Voltage and Frequency
Operational parameters for motors are included, with impacts of voltage and frequency fluctuations on temperature rise categorized into two zones.
Motor Specifications and Standards
ABB motors are painted Munsell blue 8B 4.5/3.25, meeting corrosivity category C3 for indoor and outdoor environments, as per ISO12944-2 standards.
Variable Speed Drives and Motor Loadability
Benefits of using variable speed drives (VSD) with ABB motors are discussed, including process control and energy savings. The DriveSize tool is recommended for optimal motor and drive selection.
Bearing Currents and Insulation
Precautionary measures against bearing currents, such as insulated bearings and common mode filters, are advised for higher power motors.
Earthing, Cabling, and EMC
For motors above 30 kW, symmetrical concentric protective earth cables are recommended, with special EMC cable glands for electromagnetic compatibility.
Ordering Information and Motor Design
Detailed ordering information is provided, including product codes, mounting arrangements, and voltage and frequency codes.
Technical Data and Performance
Technical data for various motor sizes and efficiency classes (IE2, IE3) are included, with performance values such as speed, efficiency, and power factor.
Permissible Loading on Shaft
Permissible radial and axial forces on motor shafts are outlined, with calculations based on SKF's bearing life theory.
Mechanical Design
Tables specify permissible forces for different motor sizes and configurations, with data for deep groove ball bearings and roller bearings.
Terminal Box Dimensions
Dimensions for terminal boxes for motor sizes 56 to 250 are provided, with materials and mounting options.
Connection Openings and Earthing
Specifications for connection openings and earthing methods for various motor sizes are detailed.
Foot and Flange Mounted Motors
Dimensions for foot-mounted and flange-mounted motors are provided, with tolerances and specific measurements.
Accessories - Slide Rails
Information on slide rails for mounting motors is included, with dimensions and installation instructions.
Brake Motors
Brake motors are designed for high performance and reliability, with features like compact design and high security brake disc.
Technical Data
Specifications for IE3 and IE2 Aluminum Brake Motors are provided, including efficiency class and performance metrics.
Ordering Information
Product and variant codes for customization and ordering are included.
Variant Codes
Options and features are specified through three-digit variant codes for both IE2 and IE3 motors.
Mounting Arrangements
Various mounting configurations for motors are outlined, with specific codes for compatibility.
Painting and Protection
Special paint colors and protective features are available, with IP55 protection for electrical components.
Rating & Instruction Plates
Options for restamping voltage, frequency, and output are available, with additional identification plates.
Shaft & Rotor
Details on shaft extensions and rotor specifications are provided.
Standards and Regulations
Compliance with UL and CE marking is noted, with specific mentions of IE1 motor restrictions in the EU.
Stator Winding Temperature Sensors
Options for bimetal detectors and PTC thermistors for monitoring stator winding temperatures are available.
Terminal Box
Standard metal and plastic cable glands are available, with options for top-mounted terminal boxes.
Mechanical Design
The document specifies the degree of protection for various components and highlights brake motor mounting flexibility.
Operation
ABB's brake motors feature electromagnetic disc brakes powered by DC current.
Lubrication and Bearings
Bearings are permanently lubricated, with specific types listed for different motor sizes.
Brake Design
Electromagnetic disc brakes are detailed, including operation, replacement, and torque adjustment.
Brake Operating Times
Information on brake release and braking times is provided.
Brake Voltages
Standard brake coil connection voltages are listed, with options for special coils.
Calculations
Guidelines for calculating maximum connections per hour and permitted friction work are included.
Dimension Drawings
Detailed dimensions for brake motors of various sizes are provided.
Motors in Brief
A summary of brake motors and their applications is included.
Overview of Product Offerings
ABB offers a range of motors, generators, and mechanical power transmission products, with a full suite of services.
Mechanical Power Transmission Components
The portfolio includes mounted bearings, enclosed gearing, and more.
Life Cycle Services
ABB offers extensive life cycle services for continuous high performance and efficiency.
IEC Motors
The range includes various types of motors for different applications.
NEMA Motors
This category includes a variety of motors for different environments and applications.
ABB Drives
ABB offers a wide range of drives suitable for various industries, enhancing energy efficiency and product quality.
Benefits of ABB Drives
ABB drives optimize processes with advanced motor control technology, backed by extensive experience and services.
Contact Information
For more details, visit ABB's website at www.abb.com/motors&generators.
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Catalog excerpts

Low voltage Process performance aluminum-1

Low voltage Process performance aluminum motors, 400 V 50 Hz, 460V 60 Hz

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Low voltage Process performance aluminum-2

With expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers their energy efficiency and productivity.

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Low voltage Process performance aluminum-3

Low voltage Process performance aluminum motors Sizes 56 to 250, 0.09 to 90 kW 4 General information International motor efficiency standards and regulations 7 Mounting arrangements 8 Cooling 9 Degrees of protection: IP code/IK code 10 Insulation 11 Voltage and frequency 12 Surface treatment 13 Variable speed drives with Process performance motors 17 Aluminum motors 18 Ordering information 19 Rating plates 20 Technical data 36 Variant codes 39 Mechanical design 51 Dimension drawings 53 Accessories 54 Aluminum motors in brief 57 Brake motors Ordering information Rating plates Technical data Variant...

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Low voltage Process performance aluminum-4

International motor efficiency standards and regulations Regulation EC EU 1781/2019 Energy Efficiency Regulations, EE Regulations 2016, Canada DOE 10 CFR Part 431 (Integral Horsepower Motor Rule), US PRTE-145, Equador RTEE, Peru GB18613-2020, China CNS 14400, Taiwan Decree No. 21/2011/ND-CP, Vietnam Portaria interministerial No 553, Brazil IRAM 62405, Argentina Since the validation of IEC 60034-30:2008 and its refined version IEC 60034-30-1:2014, a worldwide energy efficiency classification system has existed for low voltage three-phase asynchronous motors. These international standards have...

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Low voltage Process performance aluminum-5

IEC 60034-30-1:2014 This standard defines four International Efficiency (IE) classes for single speed electric motors that are rated according to IEC 60034-1 or IEC 60079-0 (explosive atmospheres) and designed for operation on sinusoidal voltage.   – IE4 = Super premium efficiency – IE3 = Premium efficiency, identical to the table in 10CFR431 (‘NEMA Premium’) in the USA and CSA C390-10:2015 for 60 Hz – IE2 = High efficiency – IE1 = Standard efficiency   IEC 60034-30-1 covers the power range from 0.12 kW up to 1000 kW. Most of the different technical constructions of electric motors are covered...

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Low voltage Process performance aluminum-6

Nominal efficiency limits defined in IEC 60034-30-1:2014 (reference values at 50 Hz, based on test methods specified in IEC 60034-2-1:2014). Output IE2 High efficiency 8 pole IE3 Premium efficiency 8 pole IE4 Super Premium efficiency 8 pole

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Low voltage Process performance aluminum-7

Mounting arrangements Foot-mounted motor Code I / code II Product code pos. 12 A: foot-mounted, term. box top R: foot-mounted, term. box RHS L: foot-mounted, term. box LHS Flange-mounted motor, large flange Code I / code II Product code pos. 12 B: flange mounted, large flange Flange-mounted motor, small flange Code I / code II Product code pos. 12 C: flange mounted, small flange Foot- and flange-mounted motor with feet, large flange Code I / code II Product code pos. 12 H: foot/flange-mounted, term. box top S: foot/flange-mounted, term. box RHS T: foot/flange-mounted, term. box LHS Foot- and...

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Low voltage Process performance aluminum-8

General information Cooling Designation system concerning methods of cooling refers to standard IEC 60034-6.   Explanation of the product code International Cooling Circuit arrangement Primary coolant Method of movement of primary coolant Secondary coolant Method of movement of secondary coolant Free circulation (open circuit) Free circulatio (open circuit) For air (omitted for simplifi ed designation) Free convection Machine-mounted independent component For air (omitted for simplifi ed designation) Free convection Machine-mounted independent component Relative displacement

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Low voltage Process performance aluminum-9

General information Degrees of protection: IP code/IK code Classification of degrees of protection provided by enclosures of rotating machines are refers to: – Standard IEC 60034-5 or EN 60529 for IP code – Standard EN 50102 for IK code   IP protection Protection of persons against getting in contact with (or approaching) live parts and against contact with moving parts inside the enclosure. Also protection of the machine against ingress of solid foreign objects. Protection of machines against the harmful effects due to the ingress of water. IK code Classification of degrees of protection provided...

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Low voltage Process performance aluminum-10

01 Safety margins per thermal class. ABB uses class F insulation, which, with temperature rise B, is the most common requirement among industry today.   The use of class F insulation with class B temperature rise gives ABB products a 25 °C safety margin. This can be used to increase the loading for limited periods, to operate at higher ambient temperatures or altitudes, or with greater voltage and frequency tolerances. It can also be used to extend insulation. For instance, a 10 K temperature reduction will extend the insulation life.   Thermal class 130 (B) – Nominal ambient temperature 40 °C...

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Low voltage Process performance aluminum-11

General information Voltage and frequency 01 Voltage and frequency deviation in zones A and B. The impact on temperature rise caused by voltage and frequency fluctuation is defined in IEC 600341. The standard divides the combinations into two zones, A and B. Zone A is the combination of voltage deviation of +/-5 % and frequency deviation of +/-2 %. Zone B is the combination of voltage deviation of +/-10 % and frequency deviation of +3/-5 %. This is illustrated in figure below.   Motors are capable of supplying the rated torque in both zones A and B, but the temperature rise will be higher than...

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Low voltage Process performance aluminum-12

Surface treatment The standard surface treatment of the Process performance motors is designed to meet corrosivity category C3, both outdoors and indoors. This also meets the requirements in C1 and C2.   The corrosivity categories are defined in standard ISO12944-2.   Atmospheric-corrosivity categories and examples of typical environments Corrosivity category The standard ABB paint color for motors is Munsell blue 8B 4.5/3.25, except for special systems such as NORSOK where a specific color is requested.   Examples of typical environments (informative only) Exterior Heated buildings with clean...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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