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SMA 90 Smart Oxygen and Combustibles Gas Analyzer

SMA 90 Smart Oxygen and Combustibles Gas Analyzer
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SMA 90 Smart Oxygen and Combustibles Gas Analyzer

Product catalog summary
Product Overview
The Smart Analyzer 90, Type SMA, is a microprocessor-based industrial combustion analyzer designed for continuous sampling and analysis of industrial flue gases. It is suitable for gas, oil, or coal-fired combustion processes, commonly used in utility and petrochemical industries. The SMA1 model monitors oxygen (O2) only, while the SMA2 model also monitors carbon monoxide equivalent (COe) using two sensors.
Key Features
  • Rugged industrial design with easy installation and start-up.
  • Highly accurate sensors with simplified in-house maintenance.
  • Diagnostics and alarming capabilities.
  • Patented close-coupled sample system and process temperature measurement.
  • Standard combustion efficiency calculation and automatic sensor calibration.
  • Distinctive operator interface with optional filter blowback and dual filtration system.
  • High-temperature operating range and inherent flashback protection.
Theory of Operation
The sensor assembly mounts to a duct or process wall, with a probe extending into the flue gas stream. The probe draws in samples for analysis by the sensor assembly. The system uses a hot gas sample method to prevent condensation of acidic vapors. The gas sample is split into two heated passageways for analysis by the O2 and COe sensors.
Electronic Assembly
The NEMA 4 electronics assembly provides the necessary architecture to monitor sensor calibrations and field I/O signals. It controls the flange manifold and COe block temperature, amplifying signals from the sensors into analog outputs. The operator interface includes a vacuum fluorescent display and keypad for setup options, protected by a user-defined password.
Automatic Sensor Calibration
The analyzer features automatic sensor calibration using test gases of known concentrations. Calibration can be scheduled or initiated manually or remotely.
Specifications
  • Variable analog output ranges for O2 and COe.
  • Display screen accuracy for O2, COe, and temperature measurements.
  • Power supply requirements and input/output signals.
  • Environmental conditions and weight specifications.
  • Approvals and certifications for safety and compliance.
Installation and Maintenance
Figures and tables provide detailed installation guidelines, including mounting options and clearance requirements. The analyzer supports various probe and cable lengths, with specific environmental and operational limits.
Conclusion
The Smart Analyzer 90 offers robust and accurate combustion analysis for industrial applications, with features that enhance operational efficiency and safety.
Specifications:
The document outlines the specifications for the Smart Analyzer 90, Type SMA D-NO-SMA_2. It includes details on measurement options, cable lengths, probe types, blowback options, and instrument air filters. The analyzer can measure O2 only or O2 and combustibles (COe). Cable lengths are available in standard 15 m (50 ft), optional 30 m (100 ft), and optional 46 m (150 ft). Blowback options include none, 120 VAC solenoid, and 240 VAC solenoid. Instrument air filters can be none or a two-stage filter.
Procedures:
The document specifies that certain alarms default to a normal state depending on the analyzer type and options selected. For example, the process COe alarm defaults to normal when a Type SMA1 analyzer is installed, and the process temperature and combustion efficiency alarms default to normal when the efficiency option is not selected.
Temperature Specifications:
Temperature specifications for probes with and without filters are provided, with measurements in both Celsius and Fahrenheit. High-temperature probes with filters are also mentioned.
Company Policy:
ABB's policy of continuous product improvement is noted, with a disclaimer that information may be modified without notice.
Contact Information:
Contact details for ABB offices in the USA and UK are provided, including addresses, telephone, and fax numbers.
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Catalog excerpts

SMA 90 Smart Oxygen and Combustibles Gas Analyzer-1

Data Sheet D-NO-SMA_2 Analytical Instruments Smart Analyzer 90 Type SMA Type SMA Smart Analyzer 90 .. Oxygen Only or Optional Oxygen and Combustibles .. Rugged Industrial Design .. Easy Installation and Start-up .. Highly Accurate Sensors .. Simplified In-house Maintenance .. Diagnostics and Alarming .. Patented Close Coupled Sample System .. Process Temperature Measurement .. Standard Combustion Efficiency Calculation .. Automatic Sensor Calibration-Standard .. Calibration Verification .. Distinctive Operator Interface .. Optional Filter Blowback .. High Temperature Operating Range .. Optional Dual Filtration System .. Probe & Cable Length Options .. Inherent Flashback Protection

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-2

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 2 SMA Smart Analyzer 90 The Type SMA Smart Analyzer 90 is a combustion analyzer. It continuously samples and analyzes industrial flue gases. The Type SMA1 Smart Analyzer 90 monitors oxygen O2 only. The Type SMA2 Smart Analyzer 90 monitors both O2 and carbon monoxide equivalent (COe). Product Overview The Type SMA Smart Analyzer 90 is a microprocessor based industrial grade combustion analyzer that continuously samples and analyzes industrial flue gases. The analyzer is designed for use on gas, oil or coal fired combustion processes....

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-3

3 Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 After the process gas is analyzed by the sensors, it is combined with the aspirating air and is sent back into the duct through the aspirator exhaust filter. Electrical outputs from the sensors are fed through the interconnecting flexible cable to the electronics assembly for interpretation. Electronic Assembly The NEMA 4 electronics assembly provides the microprocessor based architecture and overall intelligence necessary to monitor sensor calibrations, field input/ output (I/O) signals and the operator interface. The electronics...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-4

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 4 SUGGESTED MOUNTING (BY CUSTOMER) OPTIONAL MOUNTING TO AN EXISTING 3 OR 4 in. FLANGE SECTION A-A DUCT WALL THE DIAMETER OF THE HOLE THROUGH THE DUCT WALL MUST EQUAL THE FULL O.D. OF THE 2 in. ANSI NPS NIPPLE. INSULATION 2 in. SCH 40 ANSI NPS NIPPLE 3 in. ANSI NPS CLASS 150 PIPE FLANGE 4 in. ANSI NPS CLASS 150 PIPE FLANGE 6.00 152.40 MIN 90 ASPIRATOR SUCTION PRESSURE PORT ansamlyazretr HOT SURFACE CAUTION AIR SUPPLY PORT 207 kPa (30 PSIG) TEST GAS PORT 12.00 304.80 CABLE ASSEMBLY 6638420_1_ 7.00 177.80 13.13 333.50 4.60 116.80 MINIMUM...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-5

5 Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 Figure 3 - Standard and High Temperature Probe PROBE PROBE SECONDARY FILTER FLOPPY FILTER TP24003A FLOPPY FILTER CERAMIC PROBE STANDARD PROBE WITH FILTER STANDARD PROBE WITH OPTIONAL DUAL FILTER OPTIONAL HIGH TEMPERATURE PROBE WITH FILTER FLOPPY FILTER

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-6

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 6 TP24054D SYSTEM FAULT ALARM ACK SELECT CAL CONFIG ENTER VAR SETUP PREV SCREEN NEXT SCREEN 3.25 82.55 2.94 74.55 6.50 165.10 12.53 318.26 TERMINATION CHAMBER DOOR 17.45 443.10 18.00 457.20 18.75 476.25 1.91 48.54 4.38 111.12 0.43 10.79 NOMINAL VIEWING HEIGHT 1500 mm (59 in.) FROM FLOOR TO CENTERLINE OF DISPLAY 0.65 16.56 2.13 53.98 7.00 177.80 MINIMUM CABLE BEND CABLE ASSEMBLY 6638420_1_ 7.14 mm (0.281 in.) WIDE X 19.05 mm (0.750 in.)LNG MOUNTING SLOTS 16.15 410.08 CLEARANCE REQ’D TO OPEN DOOR CUSTOMER SIGNAL WIRING CONDUIT 3/4 NPT...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-7

7 Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 DX BX 2 2 2 2 2 2 2 2 Figure 5 - Analyzer Installation Overview

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-8

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 8 ENGINEERING SPECIFICATIONS Variable Analog Output Ranges O2 span Minimum 0 to 5% Maximum 0 to 25% COe span Minimum 0 to 200 ppm (0.00 to 0.02%) Maximum 0 to 20000 ppm (0.00 to 2.00%) Temperature Zero -46º to 1371ºC (-50º to 2500ºF) Temperature span Minimum 260ºC (500ºF) Maximum 1649ºC (3000ºF) Display Screen Accuracy O2 ± 2.5% or reading (0.1 to 25.0%) COe ± 20 ppm (from 200 to 1000 ppm) ± 2% of span (from 1000 to 20000 ppm) Temperature (Thermocouple ± 3.3ºC (±6.0ºF) type: E, J, K or T) (Thermocouple ± 5.5ºC (±10ºF) type: R or S)...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-9

9 Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 Output Signals Four Analog1 1 to 5 VDC or 4 to 20 mA AO1: Process O2 (isolated2 or non-isolated) AO2: Process COe AO3: Inlet/outlet temperature AO4: Combustion efficiency Six isolated digital3 Form C relay contacts rated DO1: Process O2 for 2 A at 120/240 VAC, DO2: Process COe 50/60 Hz or 24 VDC DO3: Process temperature alarm DO4: Combustion efficiency alarm DO5: Analyzer fault alarm DO6: Calibration in progress Maximum Analog Output Loading Voltage Mode Not <250 kW and not > 600 mH Current Mode Not > 600 W and not > 600 mH Self...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-10

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 10 Approvals/Certifications Factory Mutual Approved against flashback into duct. Factory Mutual Approved for use in Class I, Division 2, groups A,B,C and D and for use in Class II, Division 2, groups F and G. Canadian Standard Certified for use in ordinary Association nonhazardous locations. CE Mark Complaint EMC Directives 89/336/EEC & 73/23/EEC EMC Standards EN50081-2, EN50082-2 & EN61010-1 Notes: 1. AO2 (COe) defaults to 4 mA or 1.0 VDC when a Type SMA1 analyzer is installed. AO3 (inlet/outlet temperature) and AO4 (combustion efficiency)...

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SMA 90 Smart Oxygen and Combustibles Gas Analyzer-12

Analytical Instruments Smart Analyzer 90 - Type SMA D-NO-SMA_2 12 The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in USA (2.19.06) © ABB 2006 D-NO-SMA_2 ABB has Sales & Customer Support expertise in over 100 countries worldwide www.abb.com ABB Inc. 125 East County Line Road Warminster PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183 ABB Ltd Oldends Lane, Stonehouse Gloucestershire, GL10 3TA UK Tel: +44 (0)1453 826661 Fax: +44 (0)1453 829671 ABB Inc. 9716 S. Virginia St. Suite E Reno,...

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