OriMaster FPD500

OriMaster FPD500
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OriMaster FPD500

Product catalog summary
Overview
The OriMaster FPD500 is a compact orifice flowmeter designed to streamline orifice-based flow metering by integrating a differential pressure (DP) transmitter with a primary element. It offers both volumetric and mass flow measurement capabilities.
Key Features
  • Integrated DP flow measurement system with pressure-tested assembly.
  • Mass flow version includes an integral temperature element for direct mass and corrected volume flowrate readings.
  • Plugged impulse line detection for blockage warnings.
  • Integral impulse connections eliminate the need for impulse piping installation.
  • Reduced installation costs with a single-piece installation.
  • Easy specification and maintenance with a single ordering code and replaceable orifice plates.
  • 'Through-the-glass' (TTG) keypad technology for configuration without opening the cover.
Benefits
  • Reduces cost and time by eliminating the need for multiple components.
  • Ensures accurate positioning and installation, reducing impulse line blockage risks.
  • Factory pressure-tested for leak-free assurance.
  • Pre-configured for application-specific flowrate, saving commissioning time.
  • Two discrete Beta ratio values simplify sizing and selection.
  • Replaceable orifice plates allow for low-cost repairs and flexibility.
Operation Principle
The flowmeter operates on the principle of the Law of Conservation of Energy, where a restriction in the fluid path increases fluid velocity and kinetic energy, resulting in a pressure drop. The flow rate is calculated using the formula Q = k √DP, where Q is the flow rate, k is a constant, and DP is the pressure difference.
Versions
  • OriMaster V: Measures volumetric flow using ABB 364 or 266 DP transmitters, with a stainless steel body and optional 316 stainless steel transmitter cases.
  • OriMaster M: Measures mass flow for liquids and steam, and reduced volume for gases, using ABB 267 multivariable transmitters. It includes an optional internal temperature element.
Specifications
  • Suitable for liquids, gases, and saturated steam.
  • Line sizes range from 25 mm to 300 mm.
  • Output signal: Two-wire, 4 to 20 mA with HART communication.
  • Wetted materials include 316L stainless steel and Hastelloy C276.
  • Pressure limitations up to 100 bar or as per flange rating.
  • Temperature limitations: Process (-20 to 230 °C), Ambient (-20 to 70 °C).
Performance
  • System accuracy: ±1% of flowrate.
  • Repeatability: 0.1% for both OriMaster V and M.
  • Turndown ratio up to 8:1.
Compliance and Safety
  • ATEX, FM, and CSA approvals for hazardous atmospheres.
  • Explosion-proof and intrinsically safe designs available.
Additional Specifications
The document outlines additional specifications, including temperature limits for operation and storage, sensor and transmitter details, and operating influences. It also provides dimensions and mounting information, ordering information, and certificates and documentation availability.
Contact Information
Contact details for ABB Limited in the UK and ABB Inc. in the USA are provided for sales, service, and software inquiries.
See more

Catalog excerpts

OriMaster FPD500-1

OriMaster FPD500 Compact orifice flowmeter Measurement made easy Orifice-based flow metering made simple Integrated DP flow measurement system, pressure tested as an assembly — combines primary element with DP transmitter in a single flowmeter assembly Reduced installation costs — only one piece to install — eliminates need to supply and connect separate manifold, transmitter and impulse piping Mass flow version with optional, integral temperature element — integral multivariable transmitter and RTD for direct reading of mass (liquids and steam) and corrected volume (gas) flowrates in a single unit Easy to specify and maintain — single ordering code covers complete flowmeter — only two orifice ratios for simple specification process — optional replaceable orifice plates offer easy, economic maintenance and flexibility for changing process conditions Plugged impulse line detection — detects partial or complete blockage of DP connections — provides warnings visually and via outputs New 'through-the-glass' (TTG) keypad technology — enables quick and easy local configuration without the need to open the cover – even in hazardous areas Integral impulse connections — no impulse piping installation required — provides repeatable DP connection across installation locations Factory acceptance report — supplied with report detailing results of critical inspection chec

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OriMaster FPD500-2

OriMaster FPD500 Compact orifice flowmeter OriMaster – the one-piece DP flowmeter Benefits OriMaster is a stand-alone orifice-based flowmeter with a difference – its advanced design greatly simplifies installation and commissioning. OriMaster incorporates the following features: — A wafer-bodied orifice carrier assembly with integral square-edged, concentric plate and corner tapping points — Integral 3-valve manifold (optional 5-valve manifold available) — Integral direct connections between the carrier tappings and manifold — DP transmitter, factory-mounted onto the manifold and pre-configured...

 Open the catalog to page 2
OriMaster FPD500-3

Basic principle of operation DP devices work on a principle based upon the Law of Conservation of Energy, where a restriction in the fluid path causes an acceleration in the fluid velocity with a corresponding increase in kinetic energy. The gain in kinetic energy is at the expense of pressure energy, resulting in a drop in fluid pressure across the narrowest part of the restriction. The drop in pressure and the flow rate are linked by the following (simplified) relationship: Q = k DP where Q = fluid flow rate k = a constant for that DP device The Vena Contracta increases the velocity (and...

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OriMaster FPD500-4

OriMaster FPD500 Compact orifice flowmeter Versions OriMaster is available in two versions: OriMaster V – a compact flowmeter for general purpose measurement in volumetric units (actual volume). OriMaster V uses the ABB 364 or 266 DP transmitter to provide a flow rate and total display and a 4 to 20 mA output proportional to the actual volume flowrate. The transmitter case and meter body are all in stainless steel as standard when the 364 transmitter is fitted. 316 stainless steel transmitter cases are also available. There are 5 DP sensor ranges available. For optimum accuracy select the sensor...

 Open the catalog to page 4
OriMaster FPD500-5

OriMaster M – a compact flowmeter, providing measurement directly in mass units for liquids and steam. Gas flow is measured directly in reduced volume units. OriMaster M uses the ABB 267 multivariable transmitter to measure DP, temperature and pressure, providing a flowrate display and a 4 to 20 mA output proportional to the mass or corrected volume flowrate. The body is stainless steel and the case is alloy (stainless steel optional). An optional internal temperature element is available. There are 3 DP sensor ranges available. For optimum accuracy select the sensor so that the full scale DP...

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OriMaster FPD500-6

OriMaster FPD500 Compact orifice flowmeter Specification – general Fluids Liquids, gases and saturated steam Line sizes 25, 40, 50, 80, 100, 150, 200, 250 and 300 mm (1, 11/2, 2, 3, 4, 6, 8, 10 and 12 in.) Output signal — Two-wire, 4 to 20 mA, selected for square-root output — Low flow cut-off facility — HART® communication provides digital process variable (%, mA or engineering units) superimposed on 4 to 20 mA signal, with protocol based on Bell202 FSK standard — Optional Profibus PA, Foundation Fieldbus or Modbus communications (OriMaster M only) Output current limits (to NAMUR standard) Overload...

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OriMaster FPD500-7

Wetted materials Orifice assembly, stem and manifold 316L stainless steel Transmitter sensor housing OriMaster V: — Aluminum alloy (266DSH transmitter) (316L stainless steel optional) — 304L stainless steel (364DS transmitter) (316L stainless steel optional) OriMaster M: — Aluminum alloy (316L stainless steel optional) Process isolating diaphragms Hastelloy C276 (NACE) Seals Transmitter to manifold: — PTFE Manifold: — Graphite, PTFE Process connections Wafer body to fit between the following flange drillings — ASME B16.5 (ANSI) Class 150, 300 or 600 — DIN PN16, PN25, PN40 or PN100 Pipeline centralization...

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OriMaster FPD500-8

OriMaster FPD500 Compact orifice flowmeter Orifice plate bore at 20 °C (68 °F): For Beta = 0.4 — 25 mm (1 in.) 10.66 mm (0.42 in.) 16.36 mm (0.644 in.) — 40 mm (11/2 in.) — 50 mm (2 in.) 20.99 mm (0.826 in.) — 80 mm (3 in.) 31.17 mm (1.227 in.) — 100 mm (4 in.) 40.90 mm (1.610 in.) — 150 mm (6 in.) 61.63 mm (2.426 in.) — 200 mm (8 in.) 81.10 mm (3.193 in.) — 250 mm (10 in.) 101.8 mm (4.008 in.) — 300 mm (12 in.) 121.29 mm (4.775 in.) Weight in kg (lb) (approximately) Size 25 mm (1 in.) 40 mm (11/2 in.) Upstream straight pipe requirements to ISO 5167:2003 Fitting 2 off 90 º bends in same plane...

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OriMaster FPD500-9

Performance System accuracy at reference conditions (for Re >105) Uncalibrated % Vol. flow rate % Mass flow rate Size in mm (in.) Model OriMaster V OriMaster M Calibrated ABB standard water calibration (3 points over a 5:1 flow range) System accuracy: — ± 1 % of flowrate Repeatability OriMaster V: — 0.1 % OriMaster M: — 0.1 % Turndown OriMaster V: — up to 8:1 OriMaster M: — up to 8:1 OriMaster FPD500 | Compact orifice flowmeter | DS/FPD500–EN

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