ACF5000 Multi-component FTIR emission monitoring system

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J • Continuous, quantitative and selective measurement of HCl, HF, H2O, CO, CO2, SO2, NO, NO2, CH4, NH3, N2O, H2CO, O2 and VOC (other gases on request) • Maximum 15 measuring components (standard), simple upgrade on request • Proven hot wet extractive measurement technique • High stability, accuracy and reliability through proven FTIR technology • Fully integrated VOC and O2 analyzers (optional) • Unique air-driven injector pump, no moving parts, low condensate to handle • QAL3 automatic span drift check without test...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J System description Application and design As a result of the growing requirements in the field of environmental monitoring, increasing number of pollutants and with lower concentrations has to be measured from combustion processes. World leader in stack gas monitoring systems for decades and pioneer in FTIR technology, ABB Analytics is offering an inexpensive and forward-looking system with the ACF5000 multi-component FTIR emission monitoring system. Recognized by the process industries for their ruggedness, the ABB...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J — … System description Operation The software installed in the system controller operates the analysis system completely automatically. It allows the following functions: • Display of all measured results and clear status messages • Manual operation of the system for commissioning and service • Local operation for service purposes via Ethernet interface • Remote diagnosis via UMTS • Self-diagnosis of the FTIR spectrometer and archival of the status signal and measured data • Optional automatic correction for dry/wet...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J Measured components and measuring ranges Lowest ranges 0 to 40 vol.% 0 to 30 vol.% 0 to 75 mg/m3 0 to 60 ppm 1) FTIR spectrometer performance is based on an optical path length of 3.2 m (10.5 ft) 2) VOC measured with FTIR (for process measurement only) is composed of the organic compounds methane (CH4), ethane (C2H6), propane (C3H8), benzene (C6H6), toluene (C7H8) and dichloromethane (CH2O2). Measuring ranges within ignition limits cannot be provided. Other measured components and measuring ranges on request. Performance...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J ... Technical data Power supply Input voltage 230/400 V 3 Ph, N, PE or 120/208 V 3 Ph, N, PE or 100/200 V 3 Ph, N, PE (optional, with transformer), ± 10 %, 48 to 62 Hz. Non-floating PEN conductor not allowed. Power consumption System incl. probe filter at power-up during operation Heated probe tube type 42 Heated sampling line TBL01 Air conditioning unit (optional) Prepared for UPS (optional) approx. 2200 VA approx. 1500 VA approx. 800 VA approx. 90 VA/m approx. 1000 VA approx. 500 VA Overvoltage category/pollution...

CABLE GLANDS SIGNALS MAIN SWITCH MAIN SWITCH POWER SUPPLY UPS POWER SUPPLY SAMPLE GAS OUTLET BURNER GAS FID INSTRUMENT AIR IN PURGE GAS TO PROBE ZERO GAS O2 CABLE GLANDS POWER SUPPLY SYSTEM CONTROLLER HEATED SAMPLE GAS LINE ELECTRICAL INLETS / OUTLETS GAS INLETS / GAS OUTLETS RIGHT SIDE LEFT SIDE ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J 7 System design: Exterior view COOLING UNIT

LEFT SIDE WALL, INSIDE DOOR OPENED ETHERNET SWITCH, TERMINALS CONTACTORS, RELAYS, CIRCUIT BREAKER NORMAL NET ANALOG SIGNALS, STATUS SIGNALS NEEDLE VALVES, PRESSURE CONTROLLER, COCKS, FLOW METER CIRCUIT BREAKER UPS, FUSES, TERMINALS POWER SUPPLY 24VDC, TERMINALS RIGHT SIDE WALL, INSIDE 8 ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J System design: Interior view

PROBE TUBE HEATED SAMPLE GAS LINE TBL01 HEATED FILTER UNIT PFE2 SAMPLE POINT HEATED FTIR CELL FTIR SPECTROMETER ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J Pneumatics diagram

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J Electrical connections: Power supply, CE version ANALYSIS CABINET CE VERSION, FUSES UNIPOLAR POWER SUPPLY (BY CUSTOMER) FUSE-PROTECTION EXTERNAL 3x 20 A CABLE 5x 6 mm2 (3x 25A) CABLE GLAND M32 (CABLE DIA. RANGE 7-15mm) UPS POWER SUPPLY (BY CUSTOMER) FUSE-PROTECTION EXTERNAL 20A CABLE 3x 2,5 mm2 CABLE GLAND M25 (CABLE DIA. RANGE 6-13mm) SAMPLE HEATER SAMPLE TUBE TYPE 42(-E84/-E85) CABLE 3x 1,5 mm2 CABLE GLAND M25 (CABLE DIA. RANGE 6-13mm) CABLE 3x 0,75 mm2 CABLE GLAND M20 (CABLE DIA. RANGE 5-10mm) CONNECTION VIA...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J Electrical connections: Power supply, CSA version ANALYSIS CABINET CSA VERSION, FUSES UNIPOLAR POWER SUPPLY (BY CUSTOMER) FUSE-PROTECTION EXTERNAL 3x25A CABLE 5xAWG8 CABLE GLAND M32 (CABLE DIA. RANGE 0.28-0.59") UPS POWER SUPPLY (BY CUSTOMER) FUSE-PROTECTION EXTERNAL 20A CABLE 3xAWG14 CABLE GLAND M25 (CABLE DIA. RANGE 0.24-0.51") SAMPLE HEATER SAMPLE TUBE TYPE 42(-E84/-E85) CABLE 3xAWG16 CABLE GLAND M25 (CABLE DIA. RANGE 0.24-0.51") CABLE 3xAWG20 CABLE GLAND M20 (CABLE DIA. RANGE 0.2-0.39") SAMPLE HEATER FILTER UNIT...

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J — Electrical connections: Input, output and status signals -D80.1 Shield Analog outputs 4-20 mA Load max. 600 Ω Digital relay outputs max. 277V AC/DC max. 5A per channel COM 1 System maintenance request COM 2 Digital relay outputs System maintenance mode O2 failure COM 3 -D86 FID/ASP block failure COM 0 Digital relay outputs FTIR failur

ACF5000 MULTI-COMPONENT FTIR EMISSION MONITORING SYSTEM | DS/ACF5000-EN REV. J Digital relay outputs max. 277V AC/DC max. 5A per channel -D87 Meas. range feedback meas. comp. 1 COM 0 COM 1 Meas. range feedback meas. comp. 3 COM 2 Digital relay outputs Meas. range feedback meas. comp. 2 Meas. range feedback meas. comp. 4 COM 3 -D88 Meas. range feedback meas. comp. 5 COM 0 COM 1 Meas. range feedback meas. comp. 7 COM 2 Digital relay outputs Meas. range feedback meas. comp. 6 Meas. range feedback meas. comp. 8 COM 3 -D91 Drift check: Port 1 COM 0 COM 1 Drift check: Port 3 COM 2 Digital relay outputs...