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Freelance Distributed Control System System description

Freelance Distributed Control System System description
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Freelance Distributed Control System System description

Product catalog summary
Introduction: The document discusses ABB's Freelance Version 2019, a Distributed Control System (DCS) designed for process automation, emphasizing improvements in scalability, usability, connectivity, compatibility, and security.
Key Features and Benefits:
  • Backward compatibility and enhanced security features, including controller lock.
  • Introduction of a new PROFIBUS Master module with redundancy and improved network redundancy.
  • Support for multiple communication protocols such as Modbus TCP and IEC 60870-5-104.
  • Capability to connect up to four monitors to a single operator workstation.
  • Scalability from small projects to large systems with thousands of I/Os.
  • Cost-effective with a small footprint, operable on standard computers.
System Architecture: The system is divided into operator and process levels, where the operator level manages operation, observation, and logging, and the process level handles control functions and data exchange with field devices.
Installation and Usability: The system can be installed on any standard computer quickly, featuring a Quickstart Tutorial and pre-engineered displays for ease of use. It supports integrated fieldbus management, reducing engineering and maintenance costs.
Reliability and Compliance: Offers high availability with redundant hardware options and complies with regulatory standards like FDA and EFSA, featuring encrypted data, audit trails, and user administration.
Controllers:
  • AC 900F: Supports up to 1,500 I/Os, offers redundancy, and includes multiple communication interfaces.
  • AC 800F: Supports various fieldbus modules and redundancy options.
  • AC 700F: Compact with support for up to 300 I/Os and direct field installation.
I/O Modules:
  • S700: For basic applications with high packing density.
  • S800: Modular process I/O system with redundancy options.
  • S900: Suitable for hazardous areas with robust design and redundancy.
Engineering and Operations: Freelance Engineering is a single tool for system configuration, supporting multiple programming languages and offering features like auto-routing, Excel integration, and graphical project previews.
Graphical Configuration and Project Management: Includes a function block library with over 220 functions and a macro library with more than 200 graphic symbols. Offers a project tree for flexible program generation and verification of automation functions.
Security and Communication: Provides password protection for project modifications and user-defined function blocks, supporting Ethernet, OPC, TCP/IP, PROFIBUS, FOUNDATION Fieldbus, MODBUS, and HART.
Backup and Simulation: Allows backup/restore of project files via SD Card and testing of user programs using a controller emulator.
Freelance Operations: Supports quad monitor operation and offers visualization features like trend displays, alarm pages, and free graphic displays. Includes software security management with monthly updates and system hardening recommendations.
Batch Management: Features the Freelance Formulation tool for recipe management, scheduling, monitoring, and controlling batches, complying with ISA 88.01 standards.
Historian and Information Management: Includes a historian for trend viewing and signal sequence logs, with optional enhanced visualization and reporting packages.
Asset Management: Offers modern asset management methods for efficient maintenance and optimization.
Customer Service: Provides comprehensive support including training, spare parts, consulting services, and software maintenance.
Case Studies: Highlights successful implementations in industries such as oil and gas, chemicals, wastewater, food and beverage, pulp and paper, power, cement, glass, boiler manufacturing, and mining.
Conclusion: ABB's Freelance DCS is a versatile and reliable solution for various industrial applications, offering robust features, efficient engineering, and comprehensive support services.
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Catalog excerpts

Freelance Distributed Control System System description-1

— Freelance Version 2019 Distributed Control System for process applications

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Freelance Distributed Control System System description-2

ABB FREEL ANCE DISTRIBUTED CONTROL SYSTEM — Freelance Process automation made easy Freelance is a full-fledged distributed control system that combines the advantages of both worlds - DCS and PLC. It offers the small footprint of a PLC, together with the full functionality of a DCS. The integrated environment simplifies engineering, commissioning, maintenance and fieldbus management. The intuitive operator interface enables easy operation and diagnosis of the entire system. Freelance version 2019 With this new version Freelance takes the next step into the future. Freelance 2019 provides significant...

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Freelance Distributed Control System System description-3

DISTRIBUTED CONTROL SYSTEM ABB FREEL ANCE — Freelance system overview Freelance is divided into an operator level and a process level. The operator level contains the functions for operation and observation, archives and logs, trends and alarms. Open-loop and closed-loop control functions are processed in the controllers, and exchange data with actuators and sensors in the field. Freelance can go from a typical OEM offering with an AC 700F controller, a Panel 800 and around 50100 I/Os. The AC 700F can have up to eight direct I/O modules connected to it or have remote I/Os connected via PROFIBUS....

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Freelance Distributed Control System System description-4

ABB FREEL ANCE DISTRIBUTED CONTROL SYSTEM — Freelance value propositions — Easy to use Freelance can be installed on any standard computer and in just a few minutes. A Quickstart Tutorial is available, which allows users to learn at their own pace with detailed instructional videos. It takes less than a week to learn since there is just one engineering tool. • Freelance has a convenient cross-reference feature allowing variables and tags to be found easily in any editor right up to the graphic display. This makes troubleshooting and debugging easier, resulting in faster project execution. Pre-engineered,...

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Freelance Distributed Control System System description-5

DISTRIBUTED CONTROL SYSTEM ABB FREEL ANCE — Scalable Freelance can be easily scaled up from a small system of a few I/Os to a large system of up to thousands of I/Os. Expansion can be done with minimal engineering effort. All controller types can be used in combination in a single system. They are suitable both for installation in the control room and for use in junction boxes directly in the field. • The AC 700F controller has a small footprint that supports PROFIBUS. It can support up to eight direct I/O modules. • The AC 800F controller can be equipped with up to four fieldbus modules of type...

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Freelance Distributed Control System System description-6

ABB FREEL ANCE DISTRIBUTED CONTROL SYSTEM — Freelance controllers AC 900F • Optional LCD display supporting e.g. security through controller lock, easy backup of your application and easy access to process variables. • Typically around 1,500 I/Os supported (up to 400 I/Os with the lite CPU) • G3 compliant as standard • Option to run controllers either redundantly (CPU redundancy, fieldbus module redundancy) or non-redundantly • AC 900F Plus (PM 904F) / AC 900F Standard (PM 902F): four (4) built-in Ethernet ports supporting Modbus TCP/IP or 60870-5-104 telecontrol protocol • Lite CPU PM901F: three...

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Freelance Distributed Control System System description-7

DISTRIBUTED CONTROL SYSTEM ABB FREEL ANCE — Freelance I/Os Freelance’s PROFIBUS Master modules enable connection of ABB’s remote I/O units such as S700, S800 or S900. S700 I/O is meant for basic applications where traditionally PLC I/Os have been used. S800 I/O and S900 I/O are typically used in process automation. One of the benefits using Freelance in combination with remote I/Os is that it can be placed in junction boxes in the field instead of in the control room. S700 • Can be used as direct I/O for AC 700F and AC 900F Freelance controllers. • Can be used as PROFIBUS remote I/O with AC 700F,...

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Freelance Distributed Control System System description-8

ABB FREEL ANCE DISTRIBUTED CONTROL SYSTEM — Freelance Engineering and Operations — Freelance Engineering With Freelance, all engineering work is performed with one single tool, Freelance Engineering. It works hand in hand with Freelance Operations. onfiguration of all plant objects – ranging from process graphics to field devices of the entire plant – is easy and intuitive to perform. Freelance 2016 still supports Freelance hardware introduced more than 20 years ago. Freelance Engineering – Benefits at a glance • Intuitive auto router in Function Block Diagram (FBD) editor • Both project tree...

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Freelance Distributed Control System System description-9

DISTRIBUTED CONTROL SYSTEM ABB FREEL ANCE — 1) Pre-engineered and ready-to-use displays Freelance Engineering is used to configure and commission the entire system including the controllers, field devices and Freelance Operations. Usually, portable equipment such as laptops, which allow configuration both in the office and on site, is used. All five programming languages specified in IEC 61131-3 are available. Users especially appreciate how quickly they are able to familiarize themselves with the tool. Supported by a uniform database throughout the system as well as cross reference functions,...

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Freelance Distributed Control System System description-10

ABB FREEL ANCE DISTRIBUTED CONTROL SYSTEM Freelance Engineering offers great support to optimize workflows. Freelance leverages the familiar Microsoft environment to allow easy navigation. For instance, the tag or variable list can be sorted and filtered similar to Microsoft Excel spreadsheets. Both lists can be easily exported to or imported from an Excel spreadsheet. Versatile communication You can use the following as required: Ethernet, OPC, TCP/IP, PROFIBUS, FOUNDATION Fieldbus, MODBUS and HART. In addition, use audio instructions to obtain a solution in the event an alarm, video integration...

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Freelance Distributed Control System System description-11

DISTRIBUTED CONTROL SYSTEM ABB FREEL ANCE — Freelance Operations — 01 Multi monitor support Freelance Operations meets all standard process control requirements with regard to operation and observation at an attractive price. Freelance Operations configuration is fully integrated in Freelance Engineering. Optional batch and historian packages are also easy to integrate. Freelance Operations supports quad monitor operation to facilitate staying continuously tuned with essential information like the alarm list, while inspecting at the same time for example the progress of a sequential function...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.