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Quality air solutions

Quality air solutions
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Quality air solutions

Product catalog summary
Overview
ABAC specializes in providing high-quality air solutions aimed at improving production quality, equipment efficiency, and lifespan. Their product range includes refrigerant dryers, adsorption dryers, filters, oil-water separators, and various accessories. Established in 1980, ABAC is a leader in the compressed air market, distributing globally through over 300 distributors in more than 100 countries.
Key Benefits
  • Prevention of corrosion, leakage, pollution, and rust.
  • Enhanced productivity, quality, and efficiency of operations.
  • Reduced maintenance costs and minimized downtime.
  • Increased reliability and lifespan of equipment.
Product Details
  • Refrigerant Dryers: Offer economical distribution, longer equipment lifespan, reduced maintenance costs, and energy savings. Suitable for pneumatic tools, control systems, painting, packaging, and more.
  • Adsorption Dryers: Remove water residuals, ensure clean compressed air, and provide energy savings. Applicable in industries like food, chemical, automotive, and pharmaceutical.
  • Filters: Purify air from oil/dust contamination, ensuring greater efficiency and reliability. Suitable for various industries including pharmaceutical, food, and chemical.
Technical Specifications
  • Refrigerant Dryers: Operating pressure of 7 bar, temperature range of 35°C, and pressure dew point of +5°C.
  • Adsorption Dryers: Compatible with any compressor technology, offering compact execution and energy savings.
  • Filters: Available in various types including prefilters, dust filters, coalescence filters, and activated carbon filters, each designed for specific filtration needs.
Standards and Compliance
ABAC products conform to ISO 8573-1 standards, ensuring defined purity criteria for compressed air systems.
Conclusion
ABAC's air solutions are crucial for businesses aiming to enhance operational efficiency and product quality. With a focus on innovation and customer satisfaction, ABAC continues to provide reliable and efficient air solutions worldwide.
Oil-Water Separators
  • Applications: Used in compressed air systems.
  • Main Benefits: Easy and safe disposal of rinsed water, minimal installation and maintenance, compliance with environmental regulations, and cost-effective operation.
  • Operation: Condensates are collected and separated through a multi-stage process involving oleophilic and carbon filters, ensuring oil content is reduced to safe levels for disposal.

Maintenance Kits
  • Three types of service kits (A, B, D) are available for different maintenance needs, ensuring optimal performance and longevity of the separators.
  • ABAC Original Parts are recommended for reliable operation and to avoid high costs due to improper maintenance.

Condensate Drains
  • Main Benefits: Efficient discharge of condensate, reduced wear and maintenance, and improved production continuity.
  • Types: Includes manual, automatic, intelligent, and electronic drains, each designed for specific applications and capacities.

Vertical Air Receivers, Cyclonic Separators, and Aftercoolers
  • Main Benefits: Efficient removal of water and particles, pressure stabilization, and temperature reduction, enhancing the reliability and functionality of compressed air systems.

Refrigeration Dryers
  • Various models are available with different capacities and specifications, designed to operate under specific pressure and temperature conditions.
  • Correction factors are provided for adjusting performance based on ambient and working conditions.

Adsorption Dryers
  • Designed for specific pressure and temperature ranges, with options for different dew points and correction factors for varying conditions.
  • Standard features include integrated filters and options for enhanced performance.

Filters
  • Different types of filters (AQF, APF, AEF, AHF, ACF) are available, each with specific filtration grades and applications, ensuring optimal air quality and system performance.
Specifications and Components
The document provides detailed specifications for various air filtration and separation products, including pressure drop indicators, differential pressure gauges, wall mounting kits, and serial kits for filters. It lists correction factors for operating pressure changes and provides detailed specifications for different types of filters, including pre-filters, dust filters, coalescence filters, high-efficiency coalescence filters, and activated carbon filters.

Filters
Each filter type is detailed with model codes, capacity, connection dimensions, weight, and filtering elements. The document includes specifications for oil-water separators, including installation flow rates with and without dryers, connection types, and dimensions.

Condensate Drains
Details are provided for various condensate drains, including manual, automatic, time-controlled, intelligent, and electronic types, with specifications on operating pressure range, connection, purge capacity, power supply, and protection class.

Aftercoolers
Specifications for aftercoolers include model codes, flow rates, power requirements, output connections, and dimensions.

Vertical Air Receivers
The document lists specifications for vertical air receivers, including air connections, tank capacity, maximum pressure, dimensions, and weight.

FAQs
The FAQ section addresses the importance of quality air solution products, the benefits of using dryers, differences between refrigerant and adsorption dryers, advantages of installing filters, proper disposal of condensate, and the usefulness of vertical air receivers.

Original Parts and Maintenance
The document emphasizes the importance of using original parts for maintenance to extend the lifetime of compressors, reduce costs, and ensure maximum performance and efficiency. It warns against the risks of using non-genuine spare parts and unprofessional services.

ABAC Compressors
ABAC is highlighted for its competitive piston compressor ranges, offering reliability, durability, flexibility, and user-friendliness. The document suggests consulting the ABAC compressor catalogues for detailed overviews.
Overview of ABAC Screw Compressors
ABAC screw compressors are designed for high flexibility and user-friendliness, featuring clear gauges, ergonomic handles, and large wheels. They offer vertical configurations to minimize installation space and silenced units for enhanced user comfort. Engine-driven units are available for remote applications, providing both air and electricity.

Main Benefits
  • Reduced noise levels
  • Easy installation and maintenance with rapid access to servicing parts and long service intervals
  • Compact yet high-performance design
  • Cost-effective and user-friendly
  • Maximized efficiency supporting a comfortable workplace

ABAC Distributors’ Tools
ABAC provides several tools for distributors to enhance business growth, accessible via their official website:
  • ABAC Business Portal: Offers news, technical data, presentations, and more.
  • ABAC Connect: Facilitates ordering and tracking of ABAC Original Parts.
  • Piston Original Kit and Part Selector: Helps trace spare parts quickly.
  • ABAC Photo Archive: Provides high-quality images for catalogues or websites.
  • AIRnet Website: Contains installation advice, instructional movies, and calculation tools.

Original Parts Assurance
ABAC emphasizes the use of 'original parts' to ensure reliability and maintain warranty validity. These parts are rigorously tested to extend compressor lifespan and minimize ownership costs.

Disclaimer
ABAC reserves the right to modify product specifications without prior notice, and images are not contractually binding.
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Catalog excerpts

Quality air solutions-1

Quality air solutions Refrigerant Dryers Adsorption Dryers Filters Oil-Water Separators Accessories

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Quality air solutions-2

Join the ABAC advantage Since 1980, ABAC offers the right mix of flexibility and experience for the industrial, professional and DIY compressed air markets. From state-of-the-art production facilities straight to your business via more than 300 distributors in more than 100 countries worldwide, ABAC provides you with plug & play air solutions with a quality label. We deliver trouble free workmates, both piston as well as screw compressors, that are always available and ready to use. Thousands of convinced customers are already operating millions of ABAC compressors worldwide. Join them today!...

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Quality air solutions-3

Improve your business’ productivity, quality and efficiency ABAC quality air solutions will help you prevent corrosion, leakage, pollution and rust. For an advanced lifetime and enhanced efficiency of your equipment and tools, ABAC has developed Quality Air Solutions going from source to point of use. With a range from dryers to filters, the compressed air will be treated for humidity and contamination to achieve a higher air quality and efficiency. Consequently, investing in quality air solutions will prevent potentially costly interruptions to production as well as a reduction in the efficiency...

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Quality air solutions-4

Customer benefits of Quality Air Solutions The advantages that come with Quality Air Solutions versus the risks that follow without it Without Quality air Solutions Customers benefits With Quality Air Solutions Eliminate the water/dust produced during compressing process High risk Your air network is clean and protected against rust High risk A clean air network reduces leakage The life span of your operation process (machine/equipment…) Safe use of pneumatic tools, with extended life time Cost of maintenance of your air network (corrosion), operation process and potential downtime Quality of...

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Quality air solutions-5

Our expertise ABAC invests a lot of time and money in engineering and research & development to make sure every Quality air solution product meets the highest requirements. Years of experience have moreover generated an expertise which is among the best in our business. Consequently, all ABAC customers can count on excellent product quality and efficiency to take their business to the next level. Our convinced customers are already improving their business’ productivity, quality and efficiency by choosing for ABAC quality air solutions. Join them today! Every quality air solution product is offered...

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Quality air solutions-6

The right air quality for any application A compressor takes humidity and contamination from the intake air, during the compression process these particles combine with the oil used in the compressor. All these impurities can cause wear and corrosion to the downstream equipment, with potential costly interruption to production, and reduction in the efficiency and service life of the equipment used. To reduce this negative impact, ABAC has developed a whole range of products to ensure air quality, increase efficiency and productivity and lengthen the life span of your equipment and tools. Contents...

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Quality air solutions-7

Degree of purity of air ISO 8573-1 Class Water content

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Quality air solutions-8

Refrigeration Dryers Today’s compressed air production process is not only a matter of producing air, but also of confirming with defined purity criteria. As humidity is a component of atmospheric air, it can be found in the compressed air distribution systems and the machines that use the compressed air in the form of condensate and/or vapour. ABAC provides refrigeration dryers to remove condensate and vapour so that dry compressed air is achieved and a continuous efficiency is preserved. Applications • Pneumatic tools and equipment • Pneumatic control systems • Painting application • Packaging...

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Quality air solutions-9

9 1. Refrigerant compressor driven by an electric motor, cooled using refrigerant fluid and protected against thermal overload. 2. Refrigerant condenser air-cooled and with a large exchange surface for high thermal exchange. 3. IP 54 motor-driven ventilator for the condenser cooling air flow. 4. Air/refrigerant evaporator with high thermal exchange and low leakage rates. 5. Condensate separator High-efficiency 6. Air – air heat exchanger with high thermal exchange and low load losses 7. Refrigerant fluid separator 8. Maximum pressure switch 9. Service valve 10. Pressure switch, fan control 11....

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Quality air solutions-10

Adsorption dryers Today’s compressed air production process is not only a matter of producing air, but also of confirming with defined purity criteria. As humidity is a component of atmospheric air, it can be found in the form of condensate and/or vapor in the compressed air distribution systems and the machines that use the compressed air. ABAC provides adsorption dryers to remove condensate and vapor so that dry compressed air is achieved and a continuous efficiency is preserved. Applications • Pneumatic control systems • Painting systems • Packaging • Injection molding • Food industry • Chemical...

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Quality air solutions-11

HAD 7-60 1. Prefilter removes particulates and coalesced liquids from the air stream. 2. Removable front panel allows for easy access for servicing without disconnecting the pipe system. 3. Postfilters, integrated in the dryer, removes particulate in the air stream. 4. Electronic control housed in an IP65 box, which enables: - regeneration cycle management - regulation status - default diagnosis - remote default report 5. Multiport inlet and outlet 4 HAD 115-645 1. Base frame makes it easy to transport by fork lift. 2. Pressure gauge – tower A 3. Pressure gauge – tower B 4. Control dew point...

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Quality air solutions-12

Filters Atmospheric air contains in its origin impurities like dust, various forms of hydrocarbons and water in form of humidity, which once sucked by the compressor is compressed and delivered to the line together with eventual oily particles. These polluting agents, interacting among each other, may generate abrasive and corrosive emulsions which can damage the distribution lines, the pneumatic devices and the product itself. To prevent this negative impact, ABAC has developed a whole range of filters to purify the air. Applications • Instrument systems • Pharmaceutical industry • Food industry...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.