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MEGAcel ULPA Filter

MEGAcel ULPA Filter

MEGAcel ULPA Filter

Product catalog summary
Introduction
The MEGAcel™ line of PTFE membrane filters by AAF is engineered to meet the stringent cleanroom filtration requirements of the semiconductor industry, as outlined in the I300I specifications. These filters offer ultra-high efficiency, low pressure drops, and minimal off-gassing, making them ideal for various cleanroom environments.

Design and Efficiency
The MEGAcel filters are designed to maximize efficiency while minimizing pressure drop. The PTFE membrane pack is precisely manufactured to ensure uniform air distribution and reduce dead spots. This design allows for full utilization of the filter's cleaning capabilities. The filters are available in various configurations to suit different applications.

Energy Conservation
The PTFE pleated pack offers at least 30% lower resistance compared to conventional micro-fiberglass media, significantly reducing fan energy consumption. The use of intermittent polyamide separators increases the open media area, optimizing resistance and energy savings.

Material Advantages
The PTFE media provides superior chemical inertness, uniform fiber distribution, and smaller fiber diameters, resulting in higher filtration performance and energy savings. It is also highly resistant to corrosive environments and offers negligible off-gassing properties.

Construction and Durability
MEGAcel filters are constructed with high-quality PTFE membrane and protective substrates, making them water-resistant and compliant with UL900 Class 1 standards. The media pack is securely attached to an anodized aluminum frame with urethane adhesive, ensuring durability and resistance to harsh conditions.

Quality Control
Each filter undergoes rigorous testing for efficiency, pressure drop, and dimensional accuracy. Filters are scanned for pinhole leaks and labeled with product details, ensuring high-quality performance and reduced operating costs.

Performance and Testing
MEGAcel filters provide superior efficiency, meeting the I300I specifications for 300 mm wafer production. They achieve 99.99995% efficiency at a peak airflow of 100 FPM. AAF's comprehensive testing methodology ensures accurate documentation of filter performance.

Conclusion
The MEGAcel PTFE membrane filters offer advanced efficiency and low pressure drop, making them an optimal choice for cleanroom applications in the semiconductor industry. AAF's commitment to continuous product improvement ensures that these filters meet the highest standards of quality and performance.
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Catalog excerpts

MEGAcel ULPA Filter-1

MEGAcel™ Ultra-High Efficiency and Ultra-Low Resistance PTFE Membrane Filter

 Open the catalog to page 1
MEGAcel ULPA Filter-2

MEGAcel™ LPD Series PTFE Membrane Filters for State-of-the-Art Cleanroom Requirements • PTFE membrane combines ultra-high efficiency with negligible pressure drop • Lower energy consumption — save more than 30% • High resistance to corrosive environments (acids, alkalis, and organic substances) • Negligible off-gassing properties (boron, sodium, potassium, silicon) • Tougher media, more resistance to rough handling in transportation and installation • Meets I300I specifications and UL 900 Standard Class 1 rating • Lower profile, reducing space and weight The AAF MEGAcel™ line of PTFE membrane...

 Open the catalog to page 2
MEGAcel ULPA Filter-3

State-of-the-Art Testing Ongoing Quality Control AAF has established an air filtration testing methodology that is among the most comprehensive and accurate in the industry. Testing is essential in documenting filter efficiency and assisting in research and development of filtration products. AAF's testing facilities meet the highest standards for quality control. Process control starts with sample flat sheets taken from each roll of media tested to verify efficiency and pressure drop. The media is carefully pleated and assembled in the cell side designed for each specific application. The filter...

 Open the catalog to page 3
MEGAcel ULPA Filter-4

MEGAcel™ Operating Data High Efficiency Performance MEGAcel provides efficiency and performance far superior to the competition. AAF is first with providing filters which meet rigorous I300I specifications for the manufacturing of 300 mm wafers. At a peak airflow of 100 FPM, Most Penetrating Particle Size (MPPS) efficiency is superior to the stringent requirements of 99.99995% efficiency. The combination of advanced levels of efficiency and the lowest possible pressure drop makes MEGAcel a simple choice for use in 300 mm wafer production. Lowest Possible Pressure Drop Pressure drop is measured...

 Open the catalog to page 4
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