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2021 OSL Catalog

2021 OSL Catalog
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2021 OSL Catalog

Product catalog summary
Technical Document Summary
1. Overview
The document provides comprehensive technical data and specifications for high-performance solid carbide end mills and drills, designed for various machining applications such as finishing, mold and die, and drilling. These tools are engineered for high efficiency, precision, and durability in cutting operations.
2. Product Features
  • S428X1: Multipurpose end mills with variable helix geometry, suitable for roughing to finishing, drilling, and ramping in various materials.
  • S450: Aluminum end mills designed for improved slotting efficiency and excellent side milling finish.
  • S445HX: End mills with high chip removal rate, suitable for high-speed roughing, finishing, drilling, and ramping.
  • S554-3.0X1: High-efficiency end mills with a double groove design for excellent roughing and finishing performance.
3. Technical Specifications
  • Advanced coatings improve heat and wear resistance, enhance tool life, and improve cutting surface finishing.
  • Features include faster chip removal rates, anti-breakage design, heat and impact resistance, and anti-vibration properties.
  • Suitable for a wide range of materials, including carbon steel, tool steel, stainless steel, nonferrous metals, and aerospace materials.
4. Applications
The end mills are versatile, suitable for roughing, finishing, drilling, and ramping operations. They are designed for high-speed machining and can handle different cutting directions and conditions.
5. Performance and Recommendations
  • Tools are recommended for specific materials, with symbols indicating the most recommended (◎) and recommended (○) materials based on hardness.
  • Available in various sizes and specifications to meet different machining needs.
6. Specifications and Features
  • Tool Types: High-performance finishing tools, including end mills and drills, designed for mold and die applications.
  • Materials and Coatings: Made from UMG/SMG carbide with coatings like AlTiXN, AITiSiN, or ZrN for enhanced wear resistance.
  • Helix Angles: Ranging from 30° to 55°, optimized for cutting high hardness materials.
7. Work Materials
Tools are recommended for carbon steel, tool steel, stainless steel, nonferrous metals, and aerospace materials, with specific recommendations based on hardness levels.
8. Key Parameters
  • Diameter (d): Ranges from 1mm to 20mm.
  • Length (L): Varies from 50mm to 160mm.
  • Coating Hardness: Capable of machining materials up to HRC70.
9. Recommendations
Choose tools based on material hardness and desired surface finish, considering helix angle and coating type for optimal performance.
10. Coating and Material Properties
Details various coatings like AlTiSiN, AlTiN, AlTiXN, AlTiCrN, ZrN, Diamond, TiN, and TiCN, with descriptions of their properties and suitable applications.
11. ISO Tolerance Measures
Provides ISO tolerance measures for different diameter ranges and tolerance grades, ensuring precision in manufacturing processes.
12. Conclusion
The document serves as a technical guide for selecting appropriate cutting tools and coatings based on material type and desired performance characteristics, providing essential data for optimal tool selection and application in industrial settings.
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Catalog excerpts

2021 OSL Catalog-1

© OSL Only Simplicity Last SOLID CARBIDE END MILLS

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2021 OSL Catalog-2

High Performance Popular Product Fully automatic, the most advance capacity Drill Feature of product Feature of product S428X1 Multipurpose end mills with two variable helix geometry, two unequal flutes, a small edge cutting land with the relief angle, able to perform high efficiency cutting as well for unstable cutting conditions. Various applications from roughing to finishing cutting, drilling, ramping… in different materials. S450 Strong and rigid Aluminum end mills design with three variable helix and three unequal flutes geometric, improve the efficiency for slotting and with excellent finishing...

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2021 OSL Catalog-3

High Performance Finishing Mold & Die S554-3.0X1 High-Efficiency and High-Precision End Mills with three variable helix geometry, and double groove with high rigidity design. It has excellent performance in roughing and finishing. S445HX Almighty end mills with three variable helix geometry, three unequal flutes with high chip removal rate, and sharp cutting edge. Suitable for roughing, finishing, drilling, and ramping. Work on any cutting direction with high speed condition.

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2021 OSL Catalog-4

High Performance Finishing Mold & Die Drill HSS Technical Data Page High Performance High Performance End Mills High Performance End Mills High Performance End Mills High Performance End Mills Ball Nose End Mills Ball Nose End Mills Ball Nose End Mills Ball Nose End Mills Ball Nose End Mills

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2021 OSL Catalog-5

Work Materials (© The most recommended/ O recommended) Carbon Steel Stainless Steel Cast Steel High Performance Finishing Mold & Die Drill HSS Technical Data

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2021 OSL Catalog-6

High Performance Finishing Mold & Die Drill HSS Technical Data Page Ball Nose End Mills Nose End Mills For Aluminium Ball Nose End Mills For Aluminium End Mills With Corner Radius End Mills With Corner Radius End Mills With Corner Radius End Mills With Corner Radius High Performance End Mills With Corner Radius High Performace End Mills With Corner Radius

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2021 OSL Catalog-7

Work Materials (© The most recommended/ O recommended) Carbon Steel Stainless Steel Cast Steel High Performance Finishing Mold & Die Drill HSS Technical Data

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2021 OSL Catalog-8

High Performance I Finishing I Mold & Die I Drill I HSS I Technical Data Full range of cutting performance continues to evolve Improve heat and wear resistance Enhance cutter tool life by our in house advance coating facilities. Improve cutting surface finishing Smooth grinding on the helix fluting surface, reduce cutting force and enhance surface finishing. Faster chip removal rate Bigger helix fluting design, better chip removal in high speed machining. Anti-breakage By the unique design of variable helix geometry, enhance anti-breakage and reduce cutting force in HPC and HSC machining. Heat...

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2021 OSL Catalog-9

Super Cut End Mills S428X1 Tool Material/ Coating Type 90 Work Materials (© The most recommended/ O recommended) Carbon Steel Stainless Steel Nonferrous Metals Aerospace Materials Cast Steel Aluminium Copper Plastics Composite Material Heat- resistant Steel Feature of product S428X1 - Multipurpose End Mills with two variable helix geometry, two unequal flutes, a small edge cutting land with the relief angle, able to perform in high efficiency cutting as well for unstable cutting conditions, Various applications from roughing to finishing cutting, drilling, ramping... in different materials, High...

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2021 OSL Catalog-10

High Performance High Performance Anti-brooken Have anti-broken with variable helix geometry and big capacity slot. Good quality of tip surface Mold & Die Mirror ultra-finish on tip surface, no remaining and no shadow on surface during working. High-chipping removal Slot with big capacity with high-chipping removal. Flexural strength Drill Selected superior carbide grade, improved heat and impact resistance. Vibration resistance Uneven flutes distribution decreases the vibration during working. Unique edge design Have high flatness and precision in high feed cutting without c

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2021 OSL Catalog-11

Alu Cut End Mills S450 Tool Material/ Coating Type MG Uncoated Carbide Bright 90 Work Materials (© The most recommended/ O recommended) Carbon Steel Stainless Steel Nonferrous Metals Aerospace Materials Cast Steel Aluminium Copper Plastics Composite Material Heat- resistant Steel Feature of product S450 - Strong and rigid Aluminum End Mills design with three variable helix and three unequal flutes in geometric, improve the efficiency for slotting and with excellent finishing on side milling. High Performance Finishing Mold & Die Drill HSS Technical Data

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2021 OSL Catalog-12

Premium Cut End Mills / Super Cut End Mills / Alu Cut End Mills Lc L_. Tool Material/ Coating Type MG AITiXN Carbide Bright Type of Operation Work Materials (© The most recommended/ O recommended) ^ Feature of product S554-3.0X1 - High-Efficiency and High-Precision End Mills with three variable helix geometry, and double groove with high rigidity design. It has excellent performance in roughing and finishing. Variable applications from roughing to finishing cutting... in different materials. Good wear resistance and lubrication with Nano multilayer coating. S428-3.0X1 - Multipurpose End Mills...

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2021 OSL Catalog-13

Easy Cut End Mills S445HX S445SX Tool Material/ Coating Type MG AITiCrN Carbide AlTiXN+ZrN re 90 Work Materials (◎ The most recommended/ O recommended) ^ Feature of product S445HX ' S445SX - Almighty End Mills with three variable helix geometry, three unequal flutes with high chip removal rate, and sharp cutting edge. Suitable for roughing, finishing, drilling, and ramping. Work on any cutting direction with high speed condition. High Performance Finishing Mold & Die Drill HSS Technical Data

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2021 OSL Catalog-14

High Performance Finishing Mold & Die Drill HSS Technical Data End Mills For Aluminium S245-3.0 Tool Material/ Coating Type MG BrightCarbide ZrN Type of Operation Work Materials (© The most recommended/ O recommended) Feature of product S245-3.0 - General Alu End Mills With 45° helix angle and sharp cutting edge are designed for various applications in machining Aluminium from roughing to finishing which could have a good cutting quality. S245-3.0ZX - General Alu End Mills with 45° helix angle and sharp cutting edge design for various applications on Aluminium cutting, machining from roughing...

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