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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor

Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor
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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 1

PRODUCT DATASHEET WATCHDOG Watchdog Super Elite Bucket Elevator & Conveyor Hazard Monitor Super Elite APPLICATION Combined belt alignment, belt speed, continuous bearing temperature, pulley alignment and plug condition monitor for bucket elevators and conveyors. METHOD OF OPERATION A complete elevator and conveyor monitoring system with inputs for most of the types of sensors standard in the industry. Offers top-of-the-class flexibility and machine monitoring. Unprecedented user friendliness via a 3.5” full color bespoke design graphics screen. Controller settings can be set up either directly on the unit or via a PC application and transferred between the WDC4s and PC via a SD card. In-built Ethernet port with full support for the Hazardmon.com -cloud based monitoring service. FEATURES ► Belt Speed Monitoring (Single and Differential Speed) ► Belt Alignment Monitoring (Contact, Pulsed and Rub Blocks) ► Bearing Temperature Monitoring ► Pulley Alignment Monitoring ► Plug Condition Monitoring ► Acceleration Monitoring ► Jog Prevention ► 3.5” Colour Graphics LCD Display ► SD Card for Settings Save / Restore and Firmware Updates ► Ethernet RJ45 Port ► Hazardmon.com support for real-time remote monitoring and historical analysis WATCHDOG PART NUMBERS ► WDC4V46CAI 110V-240Vac / 24Vdc ► WDC4V4CAI 24Vdc only Model APPLICABLE SENSORS ► P3003V34AI P300 Speed Sensor ► WG4A-BR Whirligig Speed Sensor Mount ► MAG2000M Magnetic Shaft Mount for the Whirligig ► TS2V34AI Touchswitch - Belt Alignment Sensor ► WDA4V342AI WDA Motion Alignment (Belt Alignment Alternative) ► ADB810V3AI/D4 Adjustable Depth Bearing Temperature Sensor (NTC) ► WDB70V3CAI Lug Type Temperature Sensor (NTC) for Motor ► BSE15V10AI Binswitch - Plug Condition Detection ► ATS8V0AI-FP Autoset Flush Probe - Plug Condition Detection ► VIBMIL21NV4CAI – Loop powered vibration (4-20mA) and surface temp sensor (NTC) ► EFLEX10242V34CAI/0 – Industrial encoder, stainless steel, M12 shaft, 12-24 VDC, 0/420mA + quad output *See page 5 for expansion boards *Expansion Board needed for 4-20mA & PT100 Inputs for Temp Sensors *No Option For PTC temp monitoring, standard input is NTC only. Copyright © 2024 4B Group. All rights reserved. Information is subject to change or modification without notice. Refer to instruction manual for installation informatio

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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 2

PRODUCT DATASHEET WATCHDOG Bucket Elevator Application A (Plastic Or Steel Elevator Buckets) Belt Misalignment Touchswitch - Contact type electro-mechanical limit-switch with no moving parts, which detects tracking and misalignment problems. Plug Condition Binswitch - Capacitance style sensor that can detect plugged spouts, inlets and outlets. Heavy duty capacitance style sensor with automatic material build up compensator that can detect plugged spouts, inlets and outlets. NOTE: The Binswitch and Autoset provide the same functionality. Consult 4B to determine which sensor is best suited...

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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 3

PRODUCT DATASHEET WATCHDOG Bucket Elevator Application B (Steel Elevator Buckets) Motion (Speed) & Alignment WDA Sensor Non-contacting extended range sensor used to detect targets which are up to 75mm (3 inches) from the sensor. High temperature version available (150°C continuous, 180°C max.). Plug Condition Binswitch - Capacitance style sensor that can detect plugged spouts, inlets and outlets. Heavy duty capacitance style sensor with automatic material build up compensator that can detect plugged spouts, inlets and outlets. NOTE: The Binswitch and Autoset provide the same functionality....

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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 4

PRODUCT DATASHEET WATCHDOG Standard Conveyor Application (Open & Enclosed) 6 Speed Monitoring Speed Sensor - Bearing & Surface Temperature 7 Industry standard inductive sensor for detecting belt slip conditions. Shown on boot shaft with the optional Whirligig target/bracket/guard for easy installation. 4B Encoder-Flex 1024 – A rotary shaft encoder that monitors slide gate position, shaft position, or shaft speed. NOTE: The Speed Sensor and Rotech Encoder provide the same functionality. Consult 4B to determine which sensor is best suited for your specific application. 1. Grease through,...

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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 5

PRODUCT DATASHEET WATCHDOG EXPANSION BOARDS WDC4-AUXI-6NTC 6x NTC inputs 2x Sensor power supply (+24VDC) 4x PT100 inputs Temperature range -200 to 535 degrees C Three wire configuration EXPANSION BOARDS ► WDC4-AUXI-4PT100 - WDC4 Auxilliary card - 4 PT100 inputs ► WDC4-AUXI-6AN - WDC4 Auxilliary card - 6 analogue inputs ► WDC4-AUXI-6NTC - WDC4 Auxiliary card - 6 NTC inputs ► WDC4-AUXO-4SSR - WDC4 Auxiliary card - 4 SSR outputs A discrete PLC input card providing 4 solid state relay outputs for belt speed, belt misalignment, bearing temperature and plug indication. 4x Current Loop Inputs...

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Watchdog Super Elite (WDC4) Bucket Elevator & Conveyor Hazard Monitor - 6

PRODUCT DATASHEET WATCHDOG TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Dimensions: Enclosure Holes: WDC4V46CAI - 110 VAC, 240 VAC (50/60 Hz) and 24 VDC WDC4V4CAI - 24VDC ONLY 12 Watts 2 x Pole Normally Open - 8A @ 250 VAC Voltage Free Changeover 15 (Expandable to 27 with Auxiliary Boards) 24 VDC @ 800 mA (Across F1, F2 and F3) 120 - 4,000 Pulses/Minute Polycarbonate Enclosure with IP66 / NEMA 4X 298 x 241 x 133 (mm) / 11-3/4 x 9-1/2 x 5-1/4 (inches) 2 holes x 25mm Diameter V46 ATEX, UKEX and IECEx: Zone 22 CSA: CLII DIV2 Groups F & G InMetro (Brazil), CnEx (China) EAC Ex Power Supply:...

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