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Slack Chain Detection

Slack Chain Detection

Product catalog summary
Introduction
The document is a technical white paper from 4B Braime Elevator Components Limited, detailing the use of a high power WDA reluctance sensor for detecting slack or broken chains in industrial settings.
Specifications
The WDA sensor can detect moving ferrous objects up to 4 inches away and is unaffected by dust or material buildup. It features an adjustable sensing range from 1 to 4 inches and includes an LED for field adjustment.
Installation Procedures
1. Cut a 4-inch diameter hole in the sheet metal and position the mounting block to center the sensor on this hole.
2. Alternatively, install the sensor and mount on a stainless steel plate without drilling a hole, as the sensing field can pass through the plate.
Warning: Ensure no ferrous steel, such as the machine's frame, is within the sensing field.
Operation Options
Option 1: The sensor detects a bolt installed on a paddle. If the chain becomes slack, the bolt drops below the field, stopping pulses and changing relay contact state.
Option 2: The sensor detects a steel flight. If the chain becomes slack, the flight drops below the field, stopping pulses and changing relay contact state.
Option 3: The sensor waits to detect a steel flight. If the chain becomes slack, the flight enters the field, sending a pulse to the speed relay and changing its state.
Additional Information
Detailed specifications, wiring diagrams, and installation/operating instructions are available upon request. Users are advised to refer to the instruction manual for correct installation. Information is subject to change or correction as of August 2010.
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Catalog excerpts

Slack Chain Detection-1

www.go4b.com BRAIME White Paper 4B BRAIME ELEVATOR COMPONENTS LIMITED - Hunslet Road, Leeds LS10 1JZ, UK Tel: +44 (0)113 246 1800 Fax: +44 (0)113 243 5021 Email: [email protected] Speed Relay Slack - Broken Chain Detector The 4B high power WDA reluctance sensor will detect a moving ferrous object up to 4” away. It is not affected by dust or material build up. It can be used as a slack/broken chain detector when installed as shown below. The sensor has an adjustable sensing range (1” – 4”) and an LED helps with field adjustment. Using the mounting block supplied, cut a 4” diameter hole in the sheet metal and position the mounting block so that the sensor is centered on this hole. Alternatively, the sensor and mount can be installed on a stainless steel plate without drilling a hole for the sensor. In this case, the sensor will not be affected because the sensing field can pass through the stainless steel plate. WARNING - Make sure that there is no ferrous steel (such as the machine’s frame) within the sensing field. WDA Sensor (WDA3V34C) WDA High Temperature Sensor (HTAS1V34) Target or Bolt – 3/8” dia 1 – 3” WDA - High Power Reluctance Sensor Sensitivity Adjustment LE D Speed Relay Contacts change state when sensor stops detecting target or bolt. Plastic Paddle Steel Flight OPTION 1 Sensor Detecting Bolt Installed on the Paddle Under normal running conditions, the target bolt passes through the sensor’s field and a pulse is sent to the speed relay. If the chain becomes slack, the target bolt will drop below the field and the pulses will stop, causing the relay contact to change state. OPTION 2 Sensor Detecting Steel Flight Under normal running conditions, the steel flight passes through the sensor’s field and a pulse is sent to the speed relay. If the chain becomes slack, the steel flight will drop below the field and the pulses will stop, causing the relay contact to change state. OPTION 3 Sensor Waiting to Detect Steel Flight Under normal running conditions, the steel flight is out of the sensor’s field, so no pulses are sent to the speed relay. If the chain becomes slack, the steel flight comes into the sensor’s field and a pulse is sent to the speed relay, causing it to change state. To Speed Relay To Speed Relay 1 – 3” 1 – 3” 1” Detailed specification, wiring diagrams and installation/operating instructions available immediately upon request. Please refer to instruction manual for correct installation. Information subject to change or correction. August 2010.

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