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Slack - Broken Chain Detector (for chain conveyors)

Slack - Broken Chain Detector (for chain conveyors)

Product catalog summary
Introduction
The document is a technical white paper from 4B Braime Elevator Components Limited, detailing the use of a high power WDA reluctance sensor for detecting slack or broken chains in industrial settings.
Specifications
The WDA sensor can detect moving ferrous objects up to 4 inches away and is unaffected by dust or material buildup. It features an adjustable sensing range from 1 to 4 inches and includes an LED for field adjustment.
Installation Procedures
1. Cut a 4-inch diameter hole in sheet metal and center the sensor using the supplied mounting block.
2. Alternatively, install the sensor on a stainless steel plate without drilling, as the sensing field can penetrate the plate.
Warning: Ensure no ferrous steel is within the sensing field to avoid interference.
Operation Options
Option 1: The sensor detects a bolt on a paddle. If the chain slackens, the bolt drops below the field, stopping pulses and changing relay contact state.
Option 2: The sensor detects a steel flight. If the chain slackens, the flight drops below the field, stopping pulses and changing relay contact state.
Option 3: The sensor waits to detect a steel flight. If the chain slackens, the flight enters the field, sending a pulse and changing relay contact state.
Additional Information
Detailed specifications, wiring diagrams, and installation instructions are available upon request. Users are advised to refer to the instruction manual for correct installation. The information is subject to change or correction as of August 2010.
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Catalog excerpts

Slack - Broken Chain Detector (for chain conveyors)-1

White Paper Slack - Broken Chain Detector The 4B high power WDA reluctance sensor will detect a moving ferrous object up to 4” away. It is not affected by dust or material build up. It can be used as a slack/broken chain detector when installed as shown below. The sensor has an adjustable sensing range (1” – 4”) and an LED helps with field adjustment. Using the mounting block supplied, cut a 4” diameter hole in the sheet metal and position the mounting block so that the sensor is centered on this hole. Alternatively, the sensor and mount can be installed on a stainless steel plate without drilling a hole for the sensor. In this case, the sensor will not be affected because the sensing field can pass through the stainless steel plate. WARNING - Make sure that there is no ferrous steel (such as the machine’s frame) within the sensing field. Sensitivity Adjustment Speed Relay Contacts change state when sensor stops detecting target or bolt. WDA - High Power Reluctance Sensor OPTION 1 Target or Bolt – 3/8” dia Speed Relay Sensor Detecting Bolt Installed on the Paddle Under normal running conditions, the target bolt passes through the sensor’s field and a pulse is sent to the speed relay. If the chain becomes slack, the target bolt will drop below the field and the pulses will stop, causing the relay contact to change state. Steel Flight OPTION 2 Sensor Detecting Steel Flight Under normal running conditions, the steel flight passes through the sensor’s field and a pulse is sent to the speed relay. If the chain becomes slack, the steel flight will drop below the field and the pulses will stop, causing the relay contact to change state. WDA High Temperature Sensor (HTAS1V34) Sensor Waiting to Detect Steel Flight Under normal running conditions, the steel flight is out of the sensor’s field, so no pulses are sent to the speed relay. If the chain becomes slack, the steel flight comes into the sensor’s field and a pulse is sent to the speed relay, causing it to change state. 1” To Speed Relay Detailed specification, wiring diagrams and installation/operating instructions available immediately upon request. Please refer to instruction manual for correct installation. Information subject to change or cor

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