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4B Solutions for the Cement Industry

4B Solutions for the Cement Industry

4B Solutions for the Cement Industry

Product catalog summary
Overview: The document provides detailed information about 4B Group's solutions for the cement industry, focusing on their Steel Web Belt and associated components designed for material handling and electronic components.
Steel Web Belt: The 4B Steel Web Belt is a rubber elevator belt with a steel cord core, offering low elongation, high elasticity, and cross rigidity. It is designed for heavy-duty industrial applications, ensuring stable running and reliable performance. The belt is manufactured according to DIN 22102 and ISO standards, with specifications including strength up to 4,000 kN/m, temperature resistance up to 130°C, and anti-static properties.
High Capacity System: 4B offers an integrated system combining Steel Web Belting, SJ Pressed Steel Buckets, and engineering services for elevator designs. This system provides cost savings, low maintenance, and higher efficiency, allowing for taller elevators and closer bucket spacing.
Nylathane™ Buckets: These are lightweight, durable, and non-stick alternatives to steel buckets, ideal for cement facilities. Made from a unique polymer, they offer excellent wear resistance and impact strength, suitable for handling abrasive industrial products.
Belt Fasteners: The Braime Clamp (BC) series provides secure fastening for larger bucket elevators, designed to minimize belt wear and improve capacity with a wingless design.
Chains and Sprockets: 4B's drop forged chains and sprockets are made from heat-treated alloy steel, offering superior wear resistance and shock resistance. They are suitable for the toughest applications and manufactured under ISO9001 quality standards.
Condition Monitoring: The IE-Node Watchdog Super Elite system supports various protocols and monitors elevator and conveyor conditions, including belt speed, alignment, and temperature. It is compatible with cloud-based monitoring for real-time status and alerts.
Sensors: A range of sensors is available for monitoring temperature, vibration, belt misalignment, and speed. These sensors are designed for hazardous locations and provide critical data for maintenance and safety.
Global Presence: 4B Group has subsidiaries and distributors worldwide, offering practical solutions for material handling applications across different regions.
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Catalog excerpts

4B Solutions for the Cement Industry-1

CEMENT INDUSTRY High Quality, Technologically Advanced Material Handling & Electronic Components

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4B Solutions for the Cement Industry-2

STEEL WEB BELT The 4B Steel Web Belt is a rubber elevator belt with a special steel cord core. The cords provide low elongation with high elasticity in the length, and cross rigidity in the width. The built-in elasticity allows running over slightly crowned pulleys which greatly improves belt tracking, and helps to avoid belt wandering which is often the reason for elevators shutting down. The rigid weft cords act as a barrier to ripping and tearing which increases the holding ability for the bucket bolts. This produces a good cross rigid belt resulting in excellent straight tracking characteristics....

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4B Solutions for the Cement Industry-3

ELEVATOR BUCKETS NYLATHANE™ BUCKETS - Next generation industrial elevator buckets STARCO JUMBO™ BUCKET Seamless Steel Buckets Lightweight, durable, non-stick alternative for cement facilities who have been using carbon steel buckets. • Improved capacity: Wingless design, improves fill and allows closer spacing Nylathane™ is a unique polymer that combines nylon 6 with an elastomer. It can withstand impact and return to shape, unlike metal buckets that permanently deform. •G reater strength/longer life: Solid seamless construction with rounded corners for rigidity. No welds or joints to open up...

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4B Solutions for the Cement Industry-4

FOR THE TOUGHEST APPLICATIONS DROP FORGED CHAIN & SPROCKETS 4B’s drop forged chain is made of special heat treated alloy steel, case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B’s drop forged chain is backed by an international network of companies with over 135 years of experience, and a global team of engineers and sales professionals that can provide you with practical...

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4B Solutions for the Cement Industry-5

CONDITION MONITORING Bucket Elevator Chain Conveyor Enclosed Belt Conveyor 6 1) Belt Speed 2) Bearing Temperature Typical Sensor Placements 5) Surface Temperature 6) Slack Chain Detection 4) Plug / Level Indication 7) Gate Position 8) Vibration Open Belt Conveyor WATCHDOG SUPER ELITE •S ensor Interface for PLC’s & Automation Systems •S upports PROFINET, EtherNet/IP, and Modbus TCP/IP protocols •U p to 16 Total Sensor Inputs with Available Expansion Boards •C onfigurator Software for Easy Network Set Up and Visual Overview of All Devices •4 B-MHE.com cloud based monitoring compatible • Worldwide...

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4B Solutions for the Cement Industry-6

BEARING TEMPERATURE SENSORS ADB Series Adjustable sensor depth Worldwide hazardous location approvals Milli-Temp Series 4-20mA Loop-powered analogue sensor Single Body Design Small Probe Diameter Allows Easy Grease Flow Worldwide hazardous location approvals • Screw in positive mount installation • Grease zerk for bearing lubrication • 1/4” BSP (brass body) or 1/8” NPT thread • Worldwide hazardous location approvals • Surface mount installation • Continuous temperature monitoring • Pt-100 4-wire RTD PTC (trip temperature selected at time of purchase) • Worldwide hazardous location approvals ADB...

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4B Solutions for the Cement Industry-7

SENSORS SPEED SENSORS •C ombination target, bracket and guard for simple sensor installation •S ignals “stopped condition” on conveyors, rotary valves, fans and all rotating machinery • Inductive proximity sensor detects rotating metal target •S ingle trip set-point signal if no pulse within 4 seconds •W orldwide hazardous location approvals •S uitable for all 4B sensors & other standard inductive proximity sensors •N ot affected by shaft or machine vibration •E asy to install, safe, and reliable •O ptional magnetic Mag-Con™ simplifies mounting •S ignals underspeed conditions for bucket elevators,...

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4B Solutions for the Cement Industry-8

With subsidiaries in North America, Europe, Asia, Africa and Australia along with a worldwide network of distributors, 4B can provide practical solutions for all your applications no matter the location. 4B Braime Components Headquarters Hunslet Road Leeds, LS10 1JZ, UK Tel: +44 (0) 113 246 1800 Email: [email protected] 625 Erie Avenue Morton IL 61550, USA F1, Building 5A, 8 West Lake Road, Wujin High & New Technology Development Zone, Changzhou 213164, Jiangsu Province, China 35 Bis, Rue Du 8 Mai 1945, Villers Bretonneux, F-80800, France 14 Newport Business Park Mica Drive Kya Sand 2163 Johannesburg...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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