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4B Grain & Feed Industry Solutions

4B Grain & Feed Industry Solutions
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4B Grain & Feed Industry Solutions

Product catalog summary
Overview: The document provides comprehensive insights into 4B Group's material handling solutions, focusing on elevator buckets, bolts, belts, chains, and hazard monitoring systems tailored for the grain and feed industry.
Elevator Buckets: Various types of elevator buckets are detailed, including JCC-S, CC-S, SUPER STARCO, and STARCO. These buckets feature stackable designs for cost efficiency, high impact resistance, and innovative discharge mechanisms like the 'Iceberg Edge' for consistent performance.
Steel Buckets: The document outlines different steel bucket types such as J Type, Columbus DIN15232, and GB Spidex, designed for high capacity, strength, and versatility, suitable for various materials and speeds.
Bolts & Belts: Elevator bolts like Euro Bolts, REF 70, Easifit, and Fang Bolts are highlighted for their ease of installation and safety. Elevator belt fasteners such as the 4B Vise Splice and Supergrip System are noted for their mechanical clamping and modular design.
Belting: Discusses various elevator belting types, including SBR, NBR, NBR+K, FRASOR, and FDA-approved options, each designed for specific temperature ranges and material resistances.
Chains: Describes 4B's drop forged chains and Bolt-N-Go drag chains, emphasizing durability, ease of installation, and suitability for handling dry, free-flowing products.
Hazard Monitoring: Introduces the IE-Node Watchdog Super Elite and HazardMon.com systems for real-time monitoring of elevator and conveyor conditions, supporting various protocols and offering cloud-based monitoring.
Sensors: Details various sensors for bearing and surface temperature monitoring, including the ADB Series and Milli-Temp Series, designed for easy installation and compliance with international dust hazard standards.
Vibration Sensors: The WDA Motion Alignment Sensors are magnetic proximity sensors with an adjustable sensing range, unaffected by dust, and approved for Zone 20 dust hazards.
Belt Misalignment & Rip Sensors: The Touchswitch and Bulldog sensors are designed for detecting belt misalignment and rip detection, featuring easy installation and no calibration, suitable for open belt conveyors and approved for Zone 21.
Speed Sensors: The Whirligig, M100 Stopswitch, Millispeed, and M300 Speed Switch are designed for detecting stopped and underspeed conditions, all approved for Zone 20.
Inductive Sensors: The P300 and P100 Inductive Proximity Switches detect metallic objects and are used for rotational speed detection, featuring multi-voltage technology and Zone 20 approval.
Plug & Level Sensors: Includes sensors like the Remote Auto-SetTM Binswitch Elite Capacitive Sensor and RG Series Rotary Level Sensors for level detection in bins and silos.
Approvals and Certifications: The sensors and devices are approved for various hazardous area certifications including CSA, ATEX, IECEx, EAC, and CCC.
Global Presence: 4B Braime Components has a global presence with subsidiaries and distributors across North America, Europe, Asia, Africa, and Australia, providing solutions for various industrial applications.
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Catalog excerpts

4B Grain & Feed Industry Solutions-1

GRAIN & FEED INDUSTRY SOLUTIONS A Worldwide Manufacturer of High Quality, Technologically Advanced Material Handling & Electronic Components

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4B Grain & Feed Industry Solutions-2

ELEVATOR BUCKETS STARCO & SUPER STARCO INDUSTRY FAVOURITES Steel/Stainless Steel Steel/Stainless Steel • Higher capacity: up to 100% capacity increase for existing elevators • More flexibility: operates effectively over a wide speed range (from 1.25 m/s to 4.55 m/s) • Versatile bucket, available in many sizes • ncreased Volume, with the same discharge characteristics as the I Starco™ bucket • Less buckets required per metre • Less bolts and punching required • educed cost for belt & bucket installation R • tackable design saves freight S and storage costs • Maximum impact resistance • hickest...

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4B Grain & Feed Industry Solutions-3

ELEVATOR BUCKETS STEEL BUCKETS J TYPE (American Grain) Steel, Stainless Steel • High capacity: Wingless design, improves fill and allows closer spacing on belt • Greater strength/longer life: Solid seamless construction with rounded corners for rigidity. No welds or joints to open up • Fully interchangeable with CC style • upplied complete with S standard recessed holes • deal for free flowing materials I on medium speed elevators Steel, Stainless Steel • For sticky materials at slow speeds • For free flowing materials at higher speeds and closer spacing Steel Steel, Stainless Steel GB SPIDEX™...

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4B Grain & Feed Industry Solutions-4

BOLTS & BELTS ELEVATOR BOLTS EURO BOLTS • Manufactured to approx. DIN15237 • ISO grade 5.8 (exceeds DIN15237) • Large bolt head diameter • Fully threaded • Available as zinc plated or stainless • Alternative choice of packings: - Bolt only, bulk packed in bags FANG BOLTS • nique Design – fangs bite into belt, U locking bolt in place while nut is tightened • ases fitting and removal of nut E • arge bolt head diameter = maximum L resistance to pull through • lat bolt head – pulls fully flush into belt F reduces risk of rip out of bolt due to head protruding from back of belt • uitable for recessed...

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4B Grain & Feed Industry Solutions-5

ELEVATOR BELTING 4B elevator belting is of laminar construction, to give high impact resistance coupled with low stretch at working tension. The EP carcass comprises a woven textile construction having low stretch polyester fabric warp (along its length) and impact resistant polyamide fabric weft (across the width). The low stretch characteristics of the belt are achieved using the high strength textile fabric which is pre-tensioned during the manufacturing process. This process limits the maximum stretch in the belt, at working strength, to 1.5%. SBR Low stretch elevator belting -abrasion resistant...

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4B Grain & Feed Industry Solutions-6

CHAINS DROP FORGED CHAIN & SPROCKETS 4B’s drop forged chain is made of special heat treated alloy steel, case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B’s drop forged chain is backed by an international network of companies with over 135 years of experience, and a global team of engineers and sales professionals that can provide you with practical solutions for all...

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4B Grain & Feed Industry Solutions-7

BOLT-N-GO DRAG CHAINS “I’ve got to say it really has performed well, haven’t had any problems at all. I was skeptical at first about using this chain because of the nylon flights, but it has really impressed me." - Feed Mill Plant Manager “The inspections that we have done and the ease of install were outstanding. At this point we would definitely call you for a quote on other replacements when they come up.” - Pellet Mill Maintenance Manager PATENTED Bolt-N-Go is the most practical drag conveyor chain solution in the Feed and Grain industry. No other conveyor chain is as easy to install, inspect...

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4B Grain & Feed Industry Solutions-8

Bucket Elevator Chain Conveyor Enclosed Belt Conveyor 1) Belt/Chain Speed 2) Bearing Temperature Typical Sensor Placements 5) Surface Temperature 6) Slack Chain Detection 4) Plug / Level Indication 7) Gate Position 8) Vibration Open Belt Conveyor WATCHDOG SUPER ELITE • Sensor Interface for PLC’s & Automation Systems • Supports PROFINET, EtherNet/IP and Modbus , TCP/IP protocols • Up to 16 Total Sensor Inputs with Available Expansion Boards • Configurator Software for Easy Network Set Up and Visual Overview of All Devices • Hazardmon.com cloud based monitoring compatible I • nternational dust...

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4B Grain & Feed Industry Solutions-9

SENSORS BEARING TEMPERATURE SENSORS • Adjustable sensor depth • Loop-powered analogue sensor • crew in positive mount installation S • Single Body Design • rease zerk for bearing lubrication G • Small Probe Diameter Allows Easy Grease Flow • International dust hazard • International dust hazard SURFACE TEMPERATURE SENSORS • nternational dust hazard approved I to Zone 20 ADB Lug Series Surface Temperature Sensor • Surface mount installation • 8mm to 13mm bolt entry • 1/2” NPT conduit entry • Continuous temperature monitoring • NTC Thermistor • Pt-100 4-wire RTD • PTC (trip temperature selected...

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4B Grain & Feed Industry Solutions-10

SENSORS SPEED SENSORS Whirligig • Combination target, bracket and guard for simple sensor installation • Suitable for all 4B sensors & other standard inductive proximity sensors • Not affected by shaft or machine vibration • Easy to install, safe, and reliable • Optional magnetic Mag-Con™ simplifies mounting M100 Stopswitch • Signals “stopped condition” on conveyors, rotary valves, fans and all rotating machinery • Inductive proximity sensor detects rotating metal target • Single trip set-point signal if no pulse within 4 seconds • International dust hazard approved to Zone 20 • Signals underspeed...

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All 4B Braime Components catalogs and technical brochures

  1. Elevator Bolts

    12  Pages

  2. Euro Bolt

    1  Page

  3. 4B Tacho

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.