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4B Electronic Hazard Monitoring Systems & Level Indicators

4B Electronic Hazard Monitoring Systems & Level Indicators
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4B Electronic Hazard Monitoring Systems & Level Indicators

Product catalog summary
Overview
4B Group specializes in advanced material handling and electronic components, focusing on safety and efficiency in industrial environments, particularly for bucket elevators and belt conveyors. Their products enhance hazard monitoring and explosion prevention.
Preventative Maintenance
4B emphasizes preventative maintenance to minimize equipment failure and downtime. They offer sensors and monitoring systems, including ATEX/IECEx/CSA/CCC approved solutions, which can be standalone or integrated with PLC systems, and are scalable for future needs.
Product Offerings
  • Combined Hazard Monitoring Systems: Includes Watchdog Super Elite, IE-GuardFlex, and IE-Node for comprehensive monitoring.
  • Speed Switches: Devices like M100, M300, and M800 monitor machinery for underspeed conditions.
  • Inductive Sensors: Detect shaft speed, position, and object presence without contact.
  • Vibration Sensors: Milli-Vib and Milli-Con provide continuous vibration monitoring.
  • Cloud-Based Monitoring: Hazardmon offers real-time remote monitoring and historical analysis.
Key Features and Approvals
  • Systems support Ethernet with Modbus TCP protocol and are compatible with various PLCs.
  • Products are certified for use in hazardous areas with approvals like UKEx, ATEX, CSA, IECEx.
  • Expansion capabilities allow for increased sensor inputs and enhanced monitoring.
Applications
4B's systems are suitable for bucket elevators, conveyors, and plant-wide monitoring, detecting speed, alignment, temperature, and vibration issues.
Support and Services
4B provides installation services and after-sales technical support, along with a free hazard monitoring design service.
Hazard Monitoring Infrastructure
The IE-Node system includes components like the GuardFlex network and IE-Gateway, facilitating data transfer to PLC systems and the 4B Hazardmon cloud solution.
Cloud-Based Hazard Monitoring
HazardMon.com provides real-time status notifications and data logging, supporting mobile and desktop views with features like automated maintenance and data analysis.
Temperature and Alignment Monitoring Systems
Systems like B400 Elite and A400 Elite monitor belt misalignment and underspeed, while T400N Elite Hotswitch monitors bearing temperature.
Speed Monitoring
The 4B Speed Relay (USR) is a digital speed monitor with programmable relay outputs and a display for precise speed monitoring.
Misalignment Sensors
Sensors like the WDA High Power Sensor detect belt misalignment and speed issues, providing reliable monitoring and triggering alarms or shutdowns.
Conveyor Belt Alignment and Rip Detection
Systems like Touchswitch and Bulldog detect belt misalignment and rip damage, providing alarms and shutdowns to ensure safe operation.
Speed Switches
Devices like Stopswitch and Slipswitch monitor shaft speed and prevent dangerous conditions, featuring auto-calibration and various output options.
Accessories
Includes Whirligig for sensor mounting, MagCon Magnetic Connector, and SpeedMaster for calibration and testing.
Inductive Sensors
Used for position signaling and speed detection, compatible with PLCs.
Encoder-Flex 1024
A rotary shaft encoder for monitoring position or speed, with programmable resolution and Modbus RTU communications.
Pullswitch
A failsafe emergency pull cord stop switch for open conveyors.
Vibration Sensors
Milli-Vib provides continuous vibration monitoring with optional temperature measurement.
Temperature Sensors
  • ADB Bearing Temperature Probe: For adjusting sensor depth in bearing housings.
  • MILLI-CON Vibration Sensor: Offers optional temperature sensors.
  • ADB Lug Series: Surface mount sensors for continuous temperature monitoring.
  • WDB7 and WDB8 Series: For surface temperature monitoring.
  • WDB83x Series: Contact sensors for over-temperature protection.
  • Milli-Temp Sensor: Loop powered analog sensor for continuous temperature monitoring.
Level Indicators
  • ATS8 Series: RF capacitance point level indicators.
  • Binswitch RLI RG Series: Rotary level indicators and capacitance probes.
Junction Boxes
  • 4B-JB and GRP-JB: Designed for explosive dust environments.
Commissioning Service
4B offers a service to inspect and certify sensor and control unit installations.
Approvals
Products are approved for use in the UK, Europe, USA, Canada, and worldwide.
Specifications and Procedures
Sensors are checked for proper alarm and shutdown set points using the SpeedMaster™ device, and wire terminations are inspected for proper installation.
Dust Explosion Prevention
The document outlines the "Dust Explosion Pentagon," detailing conditions necessary for an explosion.
Tools and Services
4B offers tools like the SpeedMaster™ for calibration and site inspection services.
Monitoring Solutions
Solutions for monitoring drag chain conveyors using WDA sensors and speed relays.
Product Range
Includes elevator buckets, bolts, belting, chains, sprockets, and belt fasteners.
Contact Information
Contact details for 4B's global offices are provided.
Conclusion
4B emphasizes continuous improvement and reserves the right to amend specifications without prior notice.
See more

Catalog excerpts

4B Electronic Hazard Monitoring Systems & Level Indicators-1

ELECTRONIC COMPONENTS & MONITORING SYSTEMS A Worldwide Manufacturer of High Quality, Technologically Advanced Material Handling & Electronic Components

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4B Electronic Hazard Monitoring Systems & Level Indicators-2

Preventative maintenance can help reduce the risk of equipment failure and consequent downtimes. When it comes to monitoring your bucket elevators and belt conveyors, 4B can recommend the ideal combination of sensors and monitoring systems to suit your requirements and budget. 4B provides an extensive range of their own ATEX / IECEx / CSA / CCC approved hazard monitoring systems, misalignment switches, bearing temperature monitors and level controls. We can offer you anything from a replacement sensor to a fully integrated hazard monitoring system which can be operated either as a stand-alone...

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4B Electronic Hazard Monitoring Systems & Level Indicators-3

SENSOR APPLICATIONS These illustrations show typical sensor placements for monitoring: speed, motion, bearing & surface temperature, belt alignment, level / plug indication, vibration and slack chain detection. Bucket Elevator Chain Conveyor Enclosed Belt Conveyor 6 Open Belt Conveyor BEARING TEMPERATURE SENSORS The ADB, MDB, and WDB Series bearing temperature sensors are designed to screw directly into an existing grease zerk fitting on a bearing housing. Each sensor is fitted with a grease nipple to allow lubrication of the bearing without the need for removal of the sensor. Most series are...

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4B Electronic Hazard Monitoring Systems & Level Indicators-4

COMBINED MONITORING SYSTEMS Bearing temperature (continuous) max. 6 sensors + 2 ambient temp. sensors 8 dual use inputs (contact or NTC temperature) Belt speed (continuous) max. 2 inputs -Differential speed monitoring Belt alignment Pulses / Contact / Rub* Blocks 4 inputs 8 dual use inputs (contact or NTC temperature) Plugged condition Pulley alignment Communication interfaces Ethernet with Modbus TCP protocol Gateway available separately for PLC interface Ethernet IP, Profinet, Modbus TCP Test function Alarm & shutdown function Single elevator or conveyor Bucket elevators & conveyors, plantwide...

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4B Electronic Hazard Monitoring Systems & Level Indicators-5

The Watchdog Super Elite™ is a complete elevator and conveyor monitoring system with inputs for most of the types of sensors standard in the industry. Offers top-of-the-class flexibility and approvals. Unprecedented user friendliness via a 3.5” full colour bespoke design graphics screen. Controller settings can be set up either directly on the unit or via a PC application and transferred between the WDC4s and PC via a SD card. In-built Ethernet port with full support for the Hazardmon.com cloud based monitoring service. WDC4 has multi-lingual support. MODBUS/TCP support with the application notes...

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4B Electronic Hazard Monitoring Systems & Level Indicators-6

The lE-GuardFlex is the central control unit for 4B’s Distributed Hazard Monitoring Solution (DHMS). Using industrial Ethernet technology, the IE-GuardFlex controller connects to, and monitors multiple machine mounted sensors via 4B’s class leading IE-Nodes. The complete IE-GuardFlex system can be configured to support multiple machines, lE-Nodes and sensors, and will interface directly to the machine MCC’s to perform a controlled stop in the event of the detection of a hazardous condition. The lE-GuardFlex system is typically located within the plant MCC and dust hazard “safe area”. Connection...

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4B Electronic Hazard Monitoring Systems & Level Indicators-7

HAZARD MONITORING SYSTEMS COMBINED MONITORING SYSTEMS IE-NODE (INDUSTRIAL ETHERNET-NODE) FEATURES • Sensor Interface for PLC’s & Automation Systems • Supports PROFINET, EtherNet/ IP and Modbus TCP/IP Remote Sensor Monitoring for PLC’s & Automation Systems • Up to 16 Total Sensor Inputs with Available Expansion Boards PLAY-CIRCLE WATCH VIDEO The Industrial Ethernet Node (IE-NODE) is a remote monitoring interface designed to provide sensor data to PLC’s or other automation and control systems. The IE-NODE is available in two versions, both with a total of 10 sensor inputs. Version 1 has 8 contact...

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HAZARD MONITORING INFRASTRUCTURE HAZARD MONITORING INFRASTRUCTURE IE-GUARDFLEX INFRASTRUCTURE COMPONENTS GuardFlex Network GuardFlex/GuardFlex Network GuardFlex network for IE-Nodes and supporting infrastructure components: IE-Switch, IE-Fibre-Switch, IE-Router, IEGateway 4G Router to connect 4B’s hazard monitoring systems to Hazardmon via 4G data SIM or Wifi. The IE-Node is utilised as the primary IO device for the GuardFlex system. This allows the sensor IO points to be located in the hazardous area, close to the machine being monitored. IT monitoring network for Hazardmon and OPC UA data exchange....

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4B Electronic Hazard Monitoring Systems & Level Indicators-9

• Secure Cloud Based Hazard Monitoring • Works with Watchdog Super Elite & lE-Nodes • Data Logged Automatically • Real Time System Status & Alert Email Notifications • Automated Maintenance • View on Any Web-Enabled Device Register For A Free Demo Account www.hazardmon.com® HAZARDMONCLOUD-BASED HAZARD MONITORINGHAZARDMON HazardMon.com® is a secure cloud based hazard monitoring solution providing status notifications and data logging for bucket elevators and conveyors. Live system status, graphs and historical data can be viewed on any web-enabled device (smartphone, tablet PC, desktop or laptop...

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4B Electronic Hazard Monitoring Systems & Level Indicators-10

The T400N Elite Hotswitch is a microprocessor controlled temperature monitor, which works in conjunction with NTC temperature sensors to monitor up to 8 bearings and can provide an alarm and automatic shutdown when a high bearing temperature condition is detected. Conveyor or bucket elevator belt alignment monitoring system The B400 Elite is a microprocessor based control unit which uses sensors to detect belt misalignment by pressure (Touchswitch) from one or two elevators/conveyors. The unit is able to provide an alarm and automatic shutdown of the elevator/conveyor when a belt misalignment...

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4B Electronic Hazard Monitoring Systems & Level Indicators-11

HAZARD MONITORING SYSTEMS SPEED MONITORING The 4B Speed Relay (USR) is a microprocessor controlled digital speed monitor for use with 2, 3, 4 wire NPN/PNP sensors, 4B’s WDA range of sensors or contact sensor inputs, with a user programmable electromechanical relay and PhotoMOS Solid State Relay (SSR) outputs. The Speed Relay has a 160x80 pixel LCD display to provide information, and 3 front panel buttons to program settings. The Speed Relay reads input pulses and displays the calculated pulse frequency in a range of selectable units. The user can set the Electromechanical Relay and PhotoMOS Solid...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.