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4B Cement Industry Solutions

4B Cement Industry Solutions

4B Cement Industry Solutions

Product catalog summary
Overview: The document provides detailed information about 4B Group's solutions for the cement industry, focusing on material handling and electronic components. It highlights the Steel Web Belt, SJ Buckets, Nylathane™ Buckets, elevator bolts, belt fasteners, chains, condition monitoring systems, and various sensors.
Steel Web Belt: The 4B Steel Web Belt is a rubber elevator belt with a steel cord core, offering low elongation, high elasticity, and cross rigidity. It is designed for heavy-duty industrial applications, ensuring stable running and reliable performance. The belt is manufactured according to DIN 22102 and ISO standards, with specifications including strength up to 4,000 kN/m, temperature resistance up to 130°C, and anti-static properties.
SJ Buckets and BC Clamp: The SJ system integrates Steel Web Belting with SJ Pressed Steel Buckets, offering cost savings, low maintenance, and higher capacity. The BC Clamp provides secure fastening for larger bucket elevators, enhancing strength and longevity.
Nylathane™ Buckets: These are lightweight, durable, and non-stick alternatives to steel buckets, ideal for cement facilities. They offer excellent wear resistance and impact strength, making them suitable for handling abrasive industrial products.
Chains and Sprockets: 4B offers drop forged chains made from heat-treated alloy steel, providing superior wear resistance and shock absorption. The chains are manufactured under ISO9001 standards, ensuring high quality and durability.
Condition Monitoring: The IE-NODE Watchdog Super Elite system supports various protocols and monitors belt speed, alignment, bearing temperature, and more. It is compatible with cloud-based monitoring for real-time status updates and alerts.
Sensors: The document details various sensors, including bearing temperature sensors, vibration sensors, belt misalignment sensors, and speed sensors. These sensors are designed for hazardous locations and provide critical monitoring capabilities for material handling systems.
Contact Information: The document lists contact details for 4B Group's global offices, emphasizing their worldwide presence and ability to provide solutions across different regions.
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Catalog excerpts

4B Cement Industry Solutions-2

STEEL WEB BELT The 4B Steel Web Belt is a rubber elevator belt with a special steel cord core. The cords provide low elongation with high elasticity in the length, and cross rigidity in the width. The built-in elasticity allows running over slightly crowned pulleys which greatly improves belt tracking, and helps to avoid belt wandering which is often the reason for elevators shutting down. The rigid weft cords act as a barrier to ripping and tearing which increases the holding ability for the bucket bolts. This produces a good cross rigid belt resulting in excellent straight tracking characteristics....

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4B Cement Industry Solutions-3

ELEVATOR BUCKETS NYLATHANE™ BUCKETS - Next generation industrial elevator buckets STARCO JUMBO™ BUCKET Seamless Steel Buckets Lightweight, durable, non-stick alternative for cement facilities who have been using carbon steel buckets. • Improved capacity: Wingless design, improves fill and allows closer spacing Nylathane™ is a unique polymer that combines nylon 6 with an elastomer. It can withstand impact and return to shape, unlike metal buckets that permanently deform. • Greater strength/longer life: Solid seamless construction with rounded corners for rigidity. No welds or joints to open up...

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4B Cement Industry Solutions-4

FOR THE TOUGHEST APPLICATIONS DROP FORGED CHAIN & SPROCKETS 4B’s drop forged chain is made of special heat treated alloy steel, case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B’s drop forged chain is backed by an international network of companies with over 135 years of experience, and a global team of engineers and sales professionals that can provide you with practical...

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4B Cement Industry Solutions-5

CONDITION MONITORING Bucket Elevator Chain Conveyor Enclosed Belt Conveyor 6 1) Belt Speed 2) Bearing Temperature Typical Sensor Placements 5) Surface Temperature 6) Slack Chain Detection 4) Plug / Level Indication 7) Gate Position 8) Vibration Open Belt Conveyor WATCHDOG SUPER ELITE • Sensor Interface for PLC’s & Automation Systems • Supports PROFINET, EtherNet/IP and Modbus , TCP/IP protocols • Up to 16 Total Sensor Inputs with Available Expansion Boards • Configurator Software for Easy Network Set Up and Visual Overview of All Devices • 4B-MHE.com cloud based monitoring compatible • orldwide...

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4B Cement Industry Solutions-6

BEARING TEMPERATURE SENSORS ADB Series Adjustable sensor depth Probe lengths of 50,100 & 200mm Screw in installation Worldwide hazardous location approvals Milli-Temp Series 4-20mA Loop-powered analogue sensor Single Body Design Small Probe Diameter Allows Easy Grease Flow Worldwide hazardous location approvals WDB Series • Screw in positive mount installation • Grease zerk for bearing lubrication • 1/4” BSP (brass body) or 1/8” NPT thread • Worldwide hazardous location approvals WDB7 Lug Style • Surface mount installation • 8mm to 13mm bolt entry • 1/2” NPT conduit entry • Continuous temperature...

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4B Cement Industry Solutions-7

SENSORS SPEED SENSORS • Combination target, bracket and guard for simple sensor installation • Signals “stopped condition” on conveyors, rotary valves, fans and all rotating machinery • Inductive proximity sensor detects rotating metal target • Single trip set-point signal if no pulse within 4 seconds • Worldwide hazardous location approvals • Suitable for all 4B sensors & other standard inductive proximity sensors • Not affected by shaft or machine vibration • Easy to install, safe, and reliable • Optional magnetic Mag-Con™ simplifies mounting • Signals underspeed conditions for bucket elevators,...

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4B Cement Industry Solutions-8

With subsidiaries in North America, Europe, Asia, Africa and Australia along with a worldwide network of distributors, 4B can provide practical solutions for all your applications no matter the location. iOe> ■r GROUP A Worldwide Manufacturer 4B Braime Components Headquarters Hunslet Road Leeds, LS10 1JZ, UK Tel: +44 (0) 113 246 1800 Email: [email protected] 4B Components 625 Erie Avenue Morton IL 61550, USA Tel: 309-698-5611 4B China F1, Building 5A, 8 West Lake Road, Wujin High & New Technology Development Zone, Changzhou 213164, Jiangsu Province, China Tel: +86-519-88556006 Email: [email protected]...

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All 4B Braime Components catalogs and technical brochures

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  2. Euro Bolt

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  3. 4B Tacho

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.