*mydirectindustry

Roller motor

Product catalog summary

Overview

This document contains two main technical guides: one focused on DC electric drum motors and electric rollers, and the other on pumps including surface and submersible types. Both provide detailed specifications, operational procedures, quality standards, and maintenance recommendations to ensure optimal performance and safety.

1. Electric Roller and DC Electric Drum Motor Specifications and Standards

Selection Manual: Guidance for choosing electric rollers based on application needs.
Motor Assembly and Testing: Detailed procedures for component inspection, assembly steps, and testing protocols to guarantee quality and performance.
Technical Data: Tables presenting key parameters for 24V and 48V DC electric drum motors, including torque, speed, power ratings, and efficiency metrics.
Quality Control: Inspection criteria covering dimensional checks and functional testing of components and finished motors.

2. Electric Motor Procedures

Assembly: Stepwise instructions for preparation, component alignment, securing parts, and ensuring cleanliness to prevent contamination.
Testing: Electrical and mechanical tests such as insulation resistance, continuity, and load performance verification.
Installation: Recommendations emphasizing proper alignment, secure mounting, and correct power connections.

3. Electric Motor Recommendations and Best Practices

Inspect all components for defects prior to assembly.
Use specified torque values for fasteners to avoid damage.
Maintain cleanliness and use appropriate tools for precision and safety.
Document assembly and testing results for traceability.

4. Limitations and Critical Parameters for Electric Motors

Operate motors within specified voltage and load limits to prevent damage.
Control environmental factors such as temperature and humidity during assembly and operation.
Perform regular maintenance to ensure long-term reliability.

5. Pump Types and Operational Specifications

Pump Types: Surface pumps for above-ground use, submersible pumps for underwater applications, and specialized pumps for specific fluids or conditions.
Operational Parameters: Flow rates, pressure ratings, power requirements, performance curves, and efficiency data to guide selection and operation.
Operating Limits: Constraints on temperature, fluid viscosity, and composition.

6. Pump Installation and Commissioning Procedures

Step-by-step installation including alignment, foundation preparation, and piping connections.
Pre-start checks and commissioning tests to verify proper operation.
Safety protocols during installation and initial operation phases.

7. Pump Maintenance and Servicing Guidelines

Routine inspection schedules and checklists.
Procedures for disassembly, cleaning, and replacement of wear parts.
Recommendations for lubrication, sealing, and electrical connections.
Troubleshooting common issues such as cavitation, vibration, and leakage.

8. Pump Quality Control and Testing

Manufacturing and assembly quality standards.
Testing methods including pressure tests, flow verification, and electrical safety checks.
Documentation and certification requirements.

9. Safety and Environmental Considerations for Pumps

Operator safety guidelines during operation and maintenance.
Environmental protection measures related to fluid handling and disposal.
Emergency procedures and hazard identification.

10. Reference Data and Technical Tables

Performance data tables summarizing pump capacities and efficiencies.
Material specifications for pump components.
Electrical ratings and wiring diagrams.

Key Highlights and Recommendations

Verify compatibility of pumps and motors with fluid characteristics and operating environments.
Follow prescribed assembly, installation, and commissioning procedures to avoid premature failures.
Implement regular maintenance to sustain performance and extend equipment life.
Adhere strictly to safety protocols to prevent accidents and equipment damage.
Use quality-certified components and conduct thorough testing before commissioning.

Summary

This comprehensive technical document serves engineers and technicians by providing detailed guidance on the selection, assembly, testing, installation, operation, and maintenance of DC electric drum motors, electric rollers, and various pump types. Adherence to the outlined specifications, procedures, and best practices ensures reliable, efficient, and safe equipment performance while maintaining quality and environmental standards.

Catalog excerpts

MOTION TECHNOLOGIES 3X MOTION TECHNOLOGIES CO.,LTD. Adress: 218# FUMINROAD.LUCHENG STREE.WUJIN DISTRICT,CHANGZHOUPR,CHINA. Post Code: 213011 Email: [email protected] Website: www.3xmotion.com

Open the catalog to page 1

WHAT IS THE ELECTRIC DRUM? High Torque Brushless DC motors of the same size have stronger torque than AC motors, which enables them to transport heavier goods or reduce the number of motorized rollers used. High speed Compared with conventional products, the noise level is reduced by about 10% Space saving The use of flexible shaft simplifies installation and facilitates maintenance ABOUT USCompany Profile 3x Motion Technologies co„ ltd. founded in 2002, is a leading enterprise dedicated to the research and development, manufacturing, and production of motor products. We are committed to meeting...

Open the catalog to page 2

INTRODUCTION TO DG050 DC24V DC BRUSHLESS ELECTRIC ROLLER MOTION TECHNOLOGIES DG EXAMPLE OF ZL PRODUCT MODEL ORDER CODE SELECTION DG050 electric roller, suitable for speed regulation, medium and light loads. Built-in high-efficiency and energy-saving DC brushless gear reduction motor, used with supportingcontrol card. Output torque can be selected AS standard type, HAS enhanced type. Uses DC 24VDC or48VDC safe voltage. Widespeed regulation range, 15%-100% Compatible with a variety of intelligent control cards to achieve 10 control and RS485, EtherCAT, internet and otherinterfaces. Roller material:...

Open the catalog to page 3

DG050SELECTION EXAMPLE MOTION TECHNOLOGIES DG038 DC ELECTRIC DRUM CHARACTERISTICS TABLE - 24V/48V Selection Example 1: DG038 DC electric drum characteristics table-24/48V Three-stage deceleration Two-stage deceleration first-stage reduction 2X The values in this characteristic table are for reference only. ££ 3, Constant speed closed loop control, the speed is consistent under no load or rated load. ^ 4 The speed adjustment range is 15%-100% ofthe rated speed. DG 050 - 60W 48V 010 Brake end: mechanical brake Tail end shaftstyle C: $12 hexagonal opposite sides 11 Outletend shaft style Cl: $12...

Open the catalog to page 4

DG038 DIMENSIONAL OUTLINE DRAWING DRIVE MODE SIZE CHART MOTION TECHNOLOGIES DG050 DC ELECTRIC DRUM CHARACTERISTICS TABLE - 24V/48V DG050 DC electric drum characteristics table-24/48V Three-stage deceleration Two-stage deceleration first-stage reduction 2XThe values in this characteristic table are for reference only. ^ 3> Constant speed closed loop control, the speed is consistent under no load or rated load. 4%The speed adjustment range is 15%-100% ofthe rated speed. 6, This table is applicable to all sprocket drive modes; the load of a single drive section of a poly-V belt drive mode does not...

Open the catalog to page 5

MOTION TECHNOLOGIES DG050 Minimum Roll Length-DC Nominal Three-stage deceleration Two-stage deceleration first-stage reduction & 2* The values in this characteristic table are for reference only. ^ 3« Constant speed closed loop control, the speed is consistent under no load or rated load. ^ 4* Thespeed adjustment range is 15%-100%ofthe ratedspeed. 6, This table is applicable to all sprocket drive modes; the load of a single drive section of a poly-V belt drive mode does not exceed 100kg; the load of a single drive section of an O-belt drive mode does not exceed 35kg.

Open the catalog to page 6

DG060 DC electric drum characteristics table-24/48V MOTION TECHNOLOGIES DG060 SHORTEST ROLLER LENGTH - DC DG076 DC Electric Drum Characteristics Table - 24V/48V Nominal DG060 SHORTEST ROLLER LENGTH - DC

Open the catalog to page 7

DG076 DC ELECTRIC DRUM CHARACTERISTICS TABLE-24/48V MOTION TECHNOLOGIES DG076 DC ELECTRIC DRUM CHARACTERISTICS TABLE-24/48V DG076 DC Electric Drum Characteristics Table-24/48V (Type A motor)DG076 DC electric drum characteristics table-24/48V (Type A motor) Nominal DG076 DC Electric Drum Characteristics Table-24/48V (Type A motor) Three-stage reduction Two-stage reduction First-stage reduction Three-stage deceleration Two-stage deceleration first-stage reduction & 2, The values in this characteristic table are for reference only. ^ 3%Constant speed closed loop control, the speed is consistent...

Open the catalog to page 8

DG076 DC ELECTRIC DRUM CHARACTERISTICS TABLE-24/48V DG076 DC ELECTRIC DRUM CHARACTERISTICS TABLE-24/48V DG076 DC electric drum characteristics table-24/48V (Type B motor) DG076 DC electric drum characteristics table-24/48V (Type B motor)

Open the catalog to page 9

DG076 Shortest Roller Length-DC DG076 DC electric drum characteristics table-24/48V (Type B motor) DG76 Shortest Roller Length-DC DG76 Shortest Roller Length-DC DG76 Shortest Roller Length-DC

Open the catalog to page 10

DG076 DIMENSIONAL OUTLINE DRAWING MOTION TECHNOLOGIES Weight table of different tube lengths for 38 diameter, 50 diameter and 60 diameter (all straight roller type) outlet end shaft selection Weight table of different tube lengths for 38 diameter, 50 diameter and 60 diameter (all straight roller type) unit:kg Note: This weight is for reference only. The actualweightofthe product may differ slightly from thatspecified in the contract. The actualweightshall prevail.

Open the catalog to page 11

DRIVEMODESIZECHART gr MOTION TECHNOLOGIES DRIVEMODESIZECHART ^Synchronous pulley (tail end shaft selection) (outlet end shaft selection) Straight roller: D50*1.5mm steel pipe, the material can be carbon steel galvanized, hard chrome plated, or 201,304 stainless steel pipe (tail end shaft selection) (outlet end shaft selection) Synchronous pulley: The synchronous belt can effectively prevent slipping. The picture shows a molded nylon synchronous pulley with 2 belt grooves, T5 type and 26 teeth. It can be customized to meet special requirements. The materials can be aluminum alloy or stainless...

Open the catalog to page 12

DRIVE MODESIZECHART MOTIONTECHNOLOGIES DRIVE MODESIZECHART ^ Sprocket: Suitable for heavy-duty conveying, commonly used sprockets are 08B14T, double chain. Materials available include carbon steel and stainless steel. O-belt pulley: molded nylon O-belt pulley, connected by polyurethane O-belt, so it is very quiet and suitable for lightweight conveying applications. Compared with grooved rollers, it has a stronger load-bearing capacity. (outlet end shaft selection) ^ Grooving: The grooved roller is made ofpolyurethane and is connected by a belt,so it isvery quiet and suitable for lightweightconveying...

Open the catalog to page 13