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CODESYS® Safety

Product catalog summary

CODESYS Safety Overview
CODESYS Safety is a comprehensive safety software solution integrated into the CODESYS automation platform, designed for SIL2 and SIL3 applications. It is widely used across various industries for programming PLCs, ECUs, and other automation devices, offering complete integration of functionalities that typically require additional software or hardware.

Specifications and Standards
CODESYS Safety products comply with international safety standards such as IEC 61508, EN/ISO 13849, and IEC 62061. These products are tailored to meet the specific requirements of different industries, including factory automation and mobile processing machines. The software is validated and certified by reputable institutions, ensuring its reliability and safety.

Key Features

Generation of executable application code for industrial controllers with integrated code generators.
Development and porting of runtime systems for various hardware or software platforms.
Industry-specific solutions for production engineering, factory automation, and embedded systems.
Provision of services for implementing devices with functional safety.

Development and Implementation
3S-Smart Software Solutions provides extensive expertise and support for manufacturers of safety controllers. The development process includes risk analysis, selection of appropriate CODESYS Safety products, and implementation of safety controllers with reduced expenditure.

Product Variants

Factory Automation: CODESYS Safety for implementing safety-related protection controllers in mechanical engineering.
Mobile Processing Machines: CODESYS Safety SIL2 for implementing safety-related mobile controllers.

Technical Support and Certification
CODESYS Safety offers a range of services, including pre-project consultancy, quality assurance, and test automation. The software supports fieldbus technology with integrated solutions for systems like Profisafe and CANopen Safety. Collaboration with certification institutions like TÜV SÜD and TÜV Rheinland ensures compliance and facilitates the certification process.

Programming and Configuration
The programming model is based on the PLCopen Safety Group's standards, allowing for programming at basic, extended, or system levels. The CODESYS Development System integrates project planning for both operation and safety functions.

Architecture and System Structure
CODESYS Safety is designed as an add-on to standard controllers, featuring a dual-channel system that communicates with the CODESYS Development System. It includes certified function modules for typical safety devices and supports various fieldbus configurations.

Business Model and Benefits
The business model includes purchasing the CODESYS Safety Runtime Toolkit, yearly maintenance fees, and optional safety components. The benefits of using CODESYS Safety include an approved safety concept, integrated project planning, and pre-fabricated automated tests, leading to significant time savings and reduced effort in implementing safety controllers.

Overview of CODESYS Safety for EtherCAT Safety Module and CODESYS Safety SIL2
The document provides a comprehensive overview of the CODESYS Safety for EtherCAT Safety Module and CODESYS Safety SIL2, detailing their specifications, implementation procedures, and benefits for automation and safety applications.

Specifications
The CODESYS Safety for EtherCAT Safety Module is designed for users and device manufacturers without their own safety controllers. It integrates with the CODESYS Development System and requires no additional software. It supports applications up to SIL3 according to IEC 61508 or DIN EN 13849 PLe.

Implementation
The system is delivered as a CODESYS package, requiring a license on the main controller. It allows for the creation of safety functions using a safe FBD editor and integrates seamlessly into the EtherCAT network. The Beckhoff TwinSafe Logic Controller EL6900 is used for programming and configuration.

Business Model
Users must purchase individual licenses for each standard controller. The package includes all necessary safety upgrades and a user manual. The system allows for easy upgrades and reduced certification efforts.

CODESYS Safety SIL2
This software simplifies the development of safety controllers for mobile machines, certified for SIL2/PLd applications. It includes a platform-independent toolkit and supports various CPU platforms. The system facilitates certification and offers a complete test framework.

Benefits
Both systems offer certified safety concepts, hardware-independent implementation, and integrated project planning. They reduce time-to-market and certification efforts, providing a cost-effective solution for safety-critical applications.

Catalog excerpts

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CODESYS Inspiring Automation Solutions CODESYS Safety Tried and tested safety software CODESYS is the leading IEC 61131-3 automation software. Programmable Logic Controllers (PLCs), ECUs / mobile controllers, panel controllers, motion controllers and additional automation devices in very different branches of industry are programmed with CODESYS. The deciding factor for the success of the tool is the complete integration of functionality, which otherwise usually requires additional software or hardware. CODESYS integrates safety products for the project planning of machines and systems in accordance...

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Fieldbus technology with integrated solutions for practically all popular systems. This makes a convenient integrated configuration of Profisafe, FSoE or CANopen Safety possible in combination with standard field bus systems. Cooperation with leading certification institutions, such as e. g. TÜV SÜD and TÜV Rheinland. The experience gained helps in -- shortening learning curves, -- realistic estimation of safety projects, -- meet institute requirements with 100 % accuracy, -- effective development and approval of safety controllers – right up to certification in accordance with IEC 61508. CODESYS...

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CODESYS Inspiring Automation Solutions CODESYS Safety – a certified software to create an IEC 61508 SIL3 controller Picture: © Bosch Rexroth AG CODESYS Safety simplifies the development of safety controllers as add-ons to existing PLC systems and their certification in accordance with IEC 61508 SIL3. CODESYS Safety is ideal for any platform from different manufacturers and is used e. g. at Bosch Rexroth AG, Berghof Automationstechnik GmbH, Yacoub Automation GmbH, KEB GmbH, Kendrion Kuhnke Automation GmbH as well as at other well-known automation companies. Industrial controller with CODESYS Safety...

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Typical system structures CODESYS Safety CODESYS Control Safety CODESYS Control PROFIsafe F-Host CIP safety Originator* Safety controller as expansion module on a standard controller PROFIsafe F-Host and CIP Safety Originator as external expansion module PROFIBUS Master PROFINET Master CSAL Sercos Master* *customer-specific component CODESYS Control Safety CODESYS Control EtherCAT Master Safety NetVars FSoE Master Safety over EtherCAT Remote safety controller on the network of the fieldbus system FSoE Master as EtherCAT modul Optional: safe cross-communication with other safety controllers (SafetyNetVars)...

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CODESYS Inspiring Automation Solutions Required implementation steps ■ Submission of safety concept to certification institute ■ Porting of the CODESYS Safety Runtime System to dual channel safety controllers (e. g. to ARM or TriCore) in accordance with integration manual. If necessary expansion by one's own safety components (e. g. specific fieldbus protocol stack) ■ Implementation of the hardware abstraction layer ■ Module and integration test with the CODESYS Test Manager (together with extensive test script supplied with the CODESYS Safety Verification Package) ■ System test of the finished...

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CODESYS Safety PROGRAM Drives [* Extended Level *} S_A.nti , ?,saia"/ - Activate Ready £_ChannelHC S_Ajitiva.lentDut DiscrepancyTime DiagCole Business model Prerequisite: CODESYS compatible standard controller ■ Purchase of the CODESYS Safety Runtime Toolkit: - Runtime system as Software Developer Kit (SDK) for a platform including service - User workshop and ongoing support after implementation - CODESYS Development System with regular safety upgrades - CODESYS Verification Package - User manual ■ Optional safety components: - Safety Fieldbus: CODESYS FSoE Master or CODESYS PROFIsafe - Cross-communication...

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CODESYS Inspiring Automation Solutions CODESYS Safety CODESYS Mobile CODESYS Factory CODESYS Development System CODESYS Visualization CODESYS Development System CODESYS Visualization Programming SIL3-Safety function with validated editors Additional safety function Commissioning / Maintenance Service / Diagnosis Integrated in the standard IEC 61131-3 development system CODESYS HMI / CODESYS WebVisu Machine / system visualization Data logger / Data distributor Diagnosis / Remote maintenance / Commissioning Programming SIL2 safety function with validated editors Additional safety function Commissioning / Maintenance ...

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CODESYS Inspiring Automation Solutions CODESYS Safety for EtherCAT Safety Module Integrated project planning of safety applications in accordance with IEC 61508 SIL3 with certified safety logic CODESYS Safety for EtherCAT Safety Module is a certified product for users and device manufacturers who do not have their own safety controllers. Only the EtherCAT Safety Module and a CODESYS standard controller with EtherCAT are required for use. No adjustments, toolkits or add-on software are necessary. Typical system structure (simplified): CODESYS controller with EtherCAT Master EtherCAT Safety Module...

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CODESYS Safety CODESYS Safety for EtherCAT Safety Modules is delivered as a CODESYS package and installs seamlessly in the CODESYS Development System. A license on the main controller is required for application, but no additional software. The product is certified for use of the EtherCAT Safety Module in applications of factory automation up to SIL3 in Integrated creation of safety functions with EtherCAT safety logic terminal In the CODESYS Development System the safety logic terminal is configured as a fieldbus device in the tree of the EtherCAT network together with the standard and secure...

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CODESYS Inspiring Automation Solutions CODESYS Safety SIL2 – Software for safe mobile controllers / ECUs Picture: © INTER CONTROL Hermann Köhler Elektrik GmbH & Co.KG Mobile controller with CODESYS Safety SIL2 for use in mobile machines – certified for applications in accordance with SIL2 / PLd CODESYS Safety SIL2 simplifies the development of safety controllers for use in mobile work machines and facilitates certification in accordance with SIL2 (IEC 61508) or PLd (EN ISO 13849). It is based on the standard CODESYS Development System as well as the CODESYS Control Runtime System, in each case...

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CODESYS® Safety

CODESYS® Safety

Catalog excerpts

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