CODESYS® Safety
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© Vaclav Janousek – Fotolia.com CODESYS® Safety DIN 61508 Safety software – solutions for all SIL2 and SIL3 applications, fully integrated in CODES

CODESYS Inspiring Automation Solutions CODESYS Safety Tried and tested safety software CODESYS is the leading IEC 61131-3 automation software. Programmable Logic Controllers (PLCs), ECUs / mobile controllers, panel controllers, motion controllers and additional automation devices in very different branches of industry are programmed with CODESYS. The deciding factor for the success of the tool is the complete integration of functionality, which otherwise usually requires additional software or hardware. CODESYS integrates safety products for the project planning of machines and systems in...

Fieldbus technology with integrated solutions for practically all popular systems. This makes a convenient integrated configuration of Profisafe, FSoE or CANopen Safety possible in combination with standard field bus systems. Cooperation with leading certification institutions, such as e. g. TÜV SÜD and TÜV Rheinland. The experience gained helps in -- shortening learning curves, -- realistic estimation of safety projects, -- meet institute requirements with 100 % accuracy, -- effective development and approval of safety controllers – right up to certification in accordance with IEC 61508....

CODESYS Inspiring Automation Solutions CODESYS Safety – a certified software to create an IEC 61508 SIL3 controller Picture: © Bosch Rexroth AG CODESYS Safety simplifies the development of safety controllers as add-ons to existing PLC systems and their certification in accordance with IEC 61508 SIL3. CODESYS Safety is ideal for any platform from different manufacturers and is used e. g. at Bosch Rexroth AG, Berghof Automationstechnik GmbH, Yacoub Automation GmbH, KEB GmbH, Kendrion Kuhnke Automation GmbH as well as at other well-known automation companies. Industrial controller with CODESYS...

Typical system structures CODESYS Safety CODESYS Control Safety CODESYS Control PROFIsafe F-Host CIP safety Originator* Safety controller as expansion module on a standard controller PROFIsafe F-Host and CIP Safety Originator as external expansion module PROFIBUS Master PROFINET Master CSAL Sercos Master* *customer-specific component CODESYS Control Safety CODESYS Control EtherCAT Master Safety NetVars FSoE Master Safety over EtherCAT Remote safety controller on the network of the fieldbus system FSoE Master as EtherCAT modul Optional: safe cross-communication with other safety controllers...

CODESYS Inspiring Automation Solutions Required implementation steps ■ Submission of safety concept to certification institute ■ Porting of the CODESYS Safety Runtime System to dual channel safety controllers (e. g. to ARM or TriCore) in accordance with integration manual. If necessary expansion by one's own safety components (e. g. specific fieldbus protocol stack) ■ Implementation of the hardware abstraction layer ■ Module and integration test with the CODESYS Test Manager (together with extensive test script supplied with the CODESYS Safety Verification Package) ■ System test of the...

CODESYS Safety PROGRAM Drives [* Extended Level *} S_A.nti , ?,saia"/ - Activate Ready £_ChannelHC S_Ajitiva.lentDut DiscrepancyTime DiagCole Business model Prerequisite: CODESYS compatible standard controller ■ Purchase of the CODESYS Safety Runtime Toolkit: - Runtime system as Software Developer Kit (SDK) for a platform including service - User workshop and ongoing support after implementation - CODESYS Development System with regular safety upgrades - CODESYS Verification Package - User manual ■ Optional safety components: - Safety Fieldbus: CODESYS FSoE Master or CODESYS PROFIsafe -...

CODESYS Inspiring Automation Solutions CODESYS Safety CODESYS Mobile CODESYS Factory CODESYS Development System CODESYS Visualization CODESYS Development System CODESYS Visualization Programming SIL3-Safety function with validated editors Additional safety function Commissioning / Maintenance Service / Diagnosis Integrated in the standard IEC 61131-3 development system CODESYS HMI / CODESYS WebVisu Machine / system visualization Data logger / Data distributor Diagnosis / Remote maintenance / Commissioning Programming SIL2 safety function with validated editors Additional safety function...

CODESYS Inspiring Automation Solutions CODESYS Safety for EtherCAT Safety Module Integrated project planning of safety applications in accordance with IEC 61508 SIL3 with certified safety logic CODESYS Safety for EtherCAT Safety Module is a certified product for users and device manufacturers who do not have their own safety controllers. Only the EtherCAT Safety Module and a CODESYS standard controller with EtherCAT are required for use. No adjustments, toolkits or add-on software are necessary. Typical system structure (simplified): CODESYS controller with EtherCAT Master EtherCAT Safety...

CODESYS Safety CODESYS Safety for EtherCAT Safety Modules is delivered as a CODESYS package and installs seamlessly in the CODESYS Development System. A license on the main controller is required for application, but no additional software. The product is certified for use of the EtherCAT Safety Module in applications of factory automation up to SIL3 in Integrated creation of safety functions with EtherCAT safety logic terminal In the CODESYS Development System the safety logic terminal is configured as a fieldbus device in the tree of the EtherCAT network together with the standard and...

CODESYS Inspiring Automation Solutions CODESYS Safety SIL2 – Software for safe mobile controllers / ECUs Picture: © INTER CONTROL Hermann Köhler Elektrik GmbH & Co.KG Mobile controller with CODESYS Safety SIL2 for use in mobile machines – certified for applications in accordance with SIL2 / PLd CODESYS Safety SIL2 simplifies the development of safety controllers for use in mobile work machines and facilitates certification in accordance with SIL2 (IEC 61508) or PLd (EN ISO 13849). It is based on the standard CODESYS Development System as well as the CODESYS Control Runtime System, in each...