microFLEXTM

microFLEXTM

microFLEXTM

Product catalog summary
Introduction
The document discusses the advancements in flexible thin-film processing for industrial applications, focusing on the microFLEXTM roll-to-roll processing system developed by 3D-Micromac. This system is designed for the digital fabrication of printed functionalities, including RFID antennas, flexible solar cells, and more.

Technological Developments
Recent trends in electronics and photovoltaics emphasize reliability, resource efficiency, and flexibility. 3D-Micromac has developed machines for roll-to-roll processing of thin films on flexible substrates, which can be metal, dielectric, semiconducting, or organic. These substrates include polymers, metal foils, or paper.

Applications
The technology is applicable in producing flexible solar cells, LED and OLED illumination, rollable displays, medical technologies, semiconductors, microsystems, RFID antennas, and printed batteries.

microFLEXTM System Processes
  • Inkjet Printing: Utilizes piezoelectric components to generate droplets for substrate coating, allowing for quick template changes and high flexibility.
  • Slot Die Coating: Involves a nozzle system for creating homogenous wet layers, suitable for printed electronics.
  • Screen Printing: Applies coating material through a framed fabric, with rotary screen printing used for flexible electronics.
  • Gravure Printing: Direct printing technique using engraved rollers, ideal for photovoltaics and antenna production.
  • Laser Processing: Offers precise structuring of functional layers with high-quality laser sources, minimizing damage to surrounding materials.


microFLEXTM System Features
The microFLEXTM system is modular, allowing for customization and scalability. It supports various production processes and integrates a manufacturing execution system (microMES) for production monitoring and quality assurance.

Benefits
The system offers green technology benefits, including a smaller equipment footprint, ease of operation, high service durability, and cost-effectiveness. It ensures high throughput and easy product layout modifications.

Conclusion
3D-Micromac's microFLEXTM system provides a comprehensive solution for the production of flexible electronics, supporting a wide range of applications with its modular and efficient design.
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Catalog excerpts

microFLEXTM-1

Processing of Flexible Thin Films for Industrial Applications and R&D microFLEXTM Roll-to-roll processing system for the digital fabrication of printed functionalities First Choice in microMachining

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microFLEXTM-2

Developments in the electronics and photovoltaics industry have been tending towards more reliable, resource-efficient, flexible and innovative applications and processes for the last few years. To take account of the needs of the market, 3D-Micromac focused on the development and the manufacturing of machines for the roll-to-roll processing of thin-films on flexible substrates, apart from classical tasks in laser micromachining. The composition of the materials can either be metal, dielectric semiconducting or organic. The thickness of the layers range from a few micrometers to nanometers. Substrates...

 Open the catalog to page 2
microFLEXTM-3

microFLEXTM system - possible process integrations An individual standard fitting of the microFLEXTM system comprises the following processes: Screen printing The slot die coating system is made up of a coating head with a nozzle which is mounted perpendicular to the roll carrying the substrate. Coating material is injected into the nozzle chamber and its viscosity determines the kind of coating head used. With this printing technique the coating material is applied onto the substrate by spreading it on a framed, finely woven fabric (made of steel or synthetic fibre) through which it is pressed...

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microFLEXTM-4

Gravure printing Gravure printing is a direct printing technique. The system works with two rollers. The printing roller is engraved with patterns (cells) by means of etching, mechanical gravure or laser structuring. The second, so called impression roller is used to generate a defined nip with a homogenous pressure distribution. The coating material is applied on this printing cylinder by either a splash bath or an enclosed chamber system. the use of a laser source with optimal beam quality at very high output powers and pulse repetition rates of some megahertz. Such laser sources are able to...

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microFLEXTM-5

microFLEXTM system 3D-Micromac developed the microFLEXTM product family to process flexible thin-film substrates. The systems work with a rollto-roll process and are thus able to reduce the costs and effort for the production of devices. The modular design of microFLEXTM ensures high flexibility regarding different fields of component production for flexible electronics. Because of the modularity, 3D-Micromac is able to deliver a complete production line for the manufacturing of flexible electronics from the raw materials to encapsulated products. Green technology Less footprint needed for equipment...

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microFLEXTM-6

First Choice in microMachining

 Open the catalog to page 6

All 3D Micromac catalogs and technical brochures

  1. microSCRIBE

    4  Pages

  2. microDICETM

    4  Pages

  3. symbook

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.