TDS 3D|CORE™ PET

TDS 3D|CORE™ PET

TDS 3D|CORE™ PET

Product catalog summary
Overview: The 3D|CORE™ PET is a closed-cell, thermoplastic, and recyclable rigid foam known for its excellent technical properties, making it suitable for constructing high-strength lightweight components. It features a honeycomb structure that enhances flexibility and ease of handling.
Specifications:
  • Fatigue resistance and long-term thermal stability up to 100°C.
  • High processing temperature up to 180°C.
  • Closed-cell foam with no water absorption, re-expansion, or outgassing.
  • Compatible with all known resin systems and processes.
  • High chemical resistance and excellent surface adhesion.
  • Consistent material properties and good thermal insulation.
  • Integrated flow mesh.
Certifications: Certified according to DNV GL, available with FR grade as per EN 45545-2 and IMO 2010 FTP Code Part 5.
Applications:
  • Rail and road vehicles: roofs, floor panels, interior, front masks, side panels.
  • Ship and boat building: hull, deck, mast, superstructures, interior, keel.
  • Industrial components: containers, covers, safety doors, sleeves, sports equipment.
  • Architecture and Construction: roofs, walls, panels.
  • Aviation: interior, kitchen furniture, radomes.
  • Motorsport: spoiler, bonnet, side elements, trunk lid.
  • Automotive: underbody protection, battery box, trunk plate, chassis.
  • Sports: canoe, surfboard, skateboard.
Processing Methods: Hand lay-up, Vacuum Infusion, Vacuum Assisted RTM (VARTM, LRTM, HP-RTM), Wet pressing, Autoclave, Prepreg, SMC, Bonding.
Technical Data:
  • Foam Type: PET 150.
  • Resin uptake structure HX (Vacuum Infusion): 50g/m²/mm.
  • Tolerances: +/-7 kg/m³.
Notes: The values provided are based on supplier data and 3D|CORE's evaluations. Variations may occur depending on the manufacturing process, and individual component testing is recommended.
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Catalog excerpts

TDS 3D|CORE™ PET-1

3D|CORE™ PET PROPERTIES AND TECHNICAL DATA Status: 01.02.2021 The 3D|CORE™ PET is a closed-cell, thermoplastic, and recyclable rigid foam with excellent technical properties. It is suitable for the construction of high-strength lightweight components. The honeycomb structure provides more flexibility and is easy to handle. The core is applicable with all known resin systems and processes. Certified according DNV GL. Available with FR grade according to EN 45545-2 and IMO 2010 FTP Code Part 5. PROPERTIES Excellent fatigue resistance Excellent long-term thermal stability up to 100°C Very high processing temperature up to 180°C Closed-cell foam (no water absorption, no re-expansion, no outgassing) Easy processing with all known resin systems and processes Very high chemical resistance Homogenous connection of all components Excellent surface adhesion (connection between the surfaces and core) Highly consistent material properties Good thermal insulation Integrated flow mesh APPLICATION Rail and road vehicles: roofs, floor panels, interior, front masks, side panels Ship and boat building: hull, deck, mast, superstructures, interior, keel Industrial components: container, covers, safety doors, sleeves, sport equipment Architecture and Construction: roofs, walls, panels Aviation: interior, kitchen furniture, radoms Motorsport: spoiler, bonnet, side elements, trunk lid Automotive: underbody protection, battery box, trunk plate, chassis Sports: Kanu, Surfboard, Skateboard PROCESSING Hand lay-up Vacuum Infusion Vacuum Assisted RTM (VARTM, LRTM and HP-RTM) Wet pressing Autoclave Prepreg SMC Bonding

 Open the catalog to page 1
TDS 3D|CORE™ PET-2

3D|CORE™ PET TECHNICAL DATA Status: 01.02.2021 FOAM TYPE (1): The values above are the actual values of the suppliers of the precursor material. We cannot give a guarantee for the quality of the values and the related measurements. 3D|CORE primarily evaluates the properties of processing of the individual foam system knowing that the quality of the foam core is essential for the quality of the composite. The size of cavities and the properties have a major influence of the final part. Please regard that every part requires its own calculation of strength and component testing. (NH_17.10.2017)...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.