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XTRAEDGE

XTRAEDGE
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XTRAEDGE

Product catalog summary
Overview
Glaston, a leader in glass processing technology, offers Bavelloni products renowned for their reliability across various sectors including solar, architectural, furnishing, and domestic appliances. With over 65 years of experience, Bavelloni has delivered more than 25,000 machines worldwide. Their product range includes tools, CNC machines, and advanced technologies for cutting, edging, beveling, and drilling, all designed and manufactured in Italy.
XtraEdge Series
The XtraEdge series is a new range of double edging machines with cup wheels, designed to enhance productivity, quality, and reliability in flat edge grinding. Available in four configurations with 8 to 12 cup wheels per side and in 11 sizes from 1000 mm to 7200 mm width, XtraEdge incorporates innovative technical solutions to improve performance.
Innovation and Tradition
Since 1946, Glaston Bavelloni has focused on continuous innovation, developing new products and production methods to enhance productivity and efficiency. Their extensive experience ensures unmatched reliability and product quality. Continuous investments in R&D and collaboration with clients and suppliers guarantee high performance and excellent processing quality.
Key Features
  • Research for improved product quality and reliability to reduce operating costs.
  • Innovative technology with a focus on environmental values and energy saving.
  • Advanced touch-screen control and Wi-Fi/LAN/USB connectivity for enhanced user experience.
  • Double motorization of the conveyor and crossbeam for synchronized speed and better quality.
  • Remote parameter transmission on tablets for practical adjustments and reduced setup times.
  • Automatic regulation of polishing wheels pressure for better control.
Functions and Options
  • Integrated electrical cabinet and control panel for easier installation and space-saving.
  • Motorspindles for reduced vibrations and perfect glass finishing.
  • Advanced structure dimensioning for better quality even with large sizes.
  • Patented automatic intermediate bar for quick format changes without impacting minimum glass size.
Automatic Intermediate Supporting Bar
During glass processing, large sheets require support from intermediate bars. The XtraEdge system can automatically hide these bars, allowing for quick format changes without affecting the minimum glass size.
Automatic Glass Removal Regulation
Glass removal can be automated via the control panel, using a motorized positioner to ensure precise material removal, enhancing efficiency and precision.
Pre-Washing
Pre-washing glass with a water jet after edging is recommended to improve quality, reduce scratches, and extend the washing machine's lifespan.
Automatic Adjustment of Arrising Tools
Stepper motors control the arrising wheels, increasing speed and productivity while reducing operator movement.
Spindles for Low-E Removal
XtraEdge can be equipped with spindles to remove low-e coating from glass perimeters, facilitating easy and fast removal.
Corner Cutting Spindles
These spindles remove glass corners, leaving a 45-degree chamfer, enhancing operator safety.
Belts for Low-E Coating
The XtraEdge range includes special belts that protect low-e coatings from scratches, ensuring consistent belt cleanliness.
Wireless Barcode Reader
This optional feature allows for faster input of working parameters by reading barcodes, eliminating manual data entry.
Automatic Setup Cycle
This feature adjusts crossbeam opening and closing based on operator-set glass dimensions.
Sensors for Glass Measuring
Sensors verify processed glass dimensions against operator-set values.
Smart Wire
The electronic control system provides accurate diagnostics of motor spindles, improving maintenance and servicing.
Quick Set
Polishing wheels quickly become operational after being disconnected, reducing time waste and speeding up process changes.
Blower
A blower can be installed to clean glass surfaces and manage process water, optimizing the cleaning process.
Presetting for Automatic Loader
When integrated with automatic lines, this kit ensures precise and easy glass infeed.
Advanced and User-Friendly Touch Screen Control
The new control panel offers user-friendly features, flexibility, and comprehensive information, enhancing productivity and reducing setup and training times.
Tools: A Complete Range
Bavelloni offers a wide range of tools for glass processing, including diamond and polishing wheels, designed for synergy with Bavelloni and other market machines, ensuring high productivity and quality.
Specifications and Product Features
The document outlines various polishing and grinding tools, including cerium oxide polishing wheels and diamond resin cup wheels. These tools are designed for high efficiency and quality in glass processing, suitable for different glass thicknesses and types. The Flexi wheels are highlighted for their innovative design, allowing high-speed processing without the need for gluing.
Service Offerings
Bavelloni provides a comprehensive service portfolio, including multilingual technical support, customized maintenance contracts, genuine spare parts, machinery upgrades, and relocation services. Training courses are also offered to enhance production and maintenance skills.
XtraEdge Product Line
The XtraEdge line is praised for its quality, innovation, and productivity. It offers superior product quality, mechanical reliability, and ergonomic design, leading to higher productivity and reduced operating costs. The range is entirely designed and manufactured in Italy.
Technical Specifications
The document provides detailed technical specifications for the XtraEdge models, including motorization, cleaning devices, and optional features like Wi-Fi and teleservice. The specifications highlight the adaptability and advanced features of the machines, such as automatic adjustments and quick set-up cycles.
Sustainability and Company Overview
Glaston emphasizes sustainable glass processing technology, focusing on the lifecycle and recyclability of its machines. The company is a leader in glass processing technology, with well-known brands like Bavelloni, Tamglass, and Uniglass. Glaston operates globally, serving customers in over 20 locations.
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Catalog excerpts

XTRAEDGE-1

Glaston Bavelloni | Double Edging ® Italian-English Version Glaston is your leading glass processing technology partner, providing Bavelloni, Tamglass, Uniglass and Albat+Wirsam products and services.

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XTRAEDGE-2

Lavorazione del vetro piano 100% made in Italy Bavelloni è il marchio sinonimo di affidabilità e qualità nelle tecnologie per la lavorazione del vetro piano destinate ad applicazioni nel settore solare, dell’architettura, dell’arredamento e degli elettrodomestici. Sul mercato da oltre 65 anni, Bavelloni vanta più di 25.000 installazioni di macchine per la lavorazione del vetro in un centinaio di paesi nel mondo. L’offerta di Bavelloni comprende utensili, macchine a controllo numerico e avanzate tecnologie per il taglio, la lavorazione del bordo, il bisello e la foratura. Tutti i prodotti sono...

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XTRAEDGE-3

Produttività, qualità e innovazione nella lavorazione del filo piatto Productivity, quality and innovation in flat edge grinding XtraEdge è la nuova famiglia di molatrici bilaterali con mole a tazza in grado di soddisfare qualsiasi esigenza di produttività e finitura per la lavorazione del filo piatto. XtraEdge arricchisce la pluridecennale storia di successo di Glaston Bavelloni nel campo delle molatrici bilaterali aggiungendo “Xtra” prestazioni, “Xtra” qualità ed “Xtra” affidabilità grazie alle innovative soluzioni tecniche. XtraEdge è disponibile in 4 allestimenti da 8, 10, 11 e 12 mole a...

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XTRAEDGE-4

Smart Wire Smart Wire Cinghie superiori per coating low-e di serie Upper belts for low-e coating in standard supply Doppia motorizzazione del trasporto Conveyor with new double drive patented system 45° Controllo touch-screen con funzioni avanzate e userfriendly Advanced and userfriendly touch-screen control Teleassistenza Teleservice Low-e PATENTED Presetting mole lucidanti Polishing wheels presetting Connettività Wi-Fi/LAN/USB A 45° Wi-Fi/LAN/USB connectivity FEM La nostra vera tradizione: innovare sempre PATENTED 45° Caratteristiche comuni alla base dello sviluppo della nuova serie sono ricerca...

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XTRAEDGE-5

Motomandrino Motorspindle Doppia motorizzazione traversa Double driven cross beam Nuovo quadro e pannello di controllo integrati New integrated electrical cabinet and control panel Our real tradition: continuous innovation The common features underlying the development of the new series are research for constantly improved quality of the final product, reliability in order to decrease operating costs, innovative technology abreast with the times, attention to environmental values and energy saving. Barra di supporto intermedia automatica brevettata Patented automatic intermediate bar

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XTRAEDGE-6

Funzionalità e Optional Functions and Options SVC Bar Trasmissione in remoto dei segnali su tablet Grazie ad un’applicazione appositamente sviluppata, la vista del pannello di controllo viene trasmessa via Wi-Fi su tablet compatibili. Questo per avere sempre sotto controllo FEM e modificare i parametri di funzionamento della macchina anche quando non ci si trova di fronte al pannello di controllo. 45° Praticità e velocità nell’inserimento di nuovi parametri e nelle regolazioni Ergonomia dell’ambiente di lavoro Tempi ridotti di setup Remoting parameters on tablet Thanks to a new application expressly...

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XTRAEDGE-7

Motomandrini L’ottima finitura del filo piatto si ottiene soprattutto grazie alle ridotte vibrazioni tra vetro e macchina ottenibili con i moto mandrini, in cui l’albero di rotazione dell’utensile è coassiale all’albero motore e collegato a questo da un giunto elastico. Vibrazioni ridotte Ottima finitura del vetro Precisione Doppia motorizzazione del trasporto Grazie FEM all’impiego di motori brushless controllati, la cinghia superiore e quella inferiore del trasporto sono state motorizzate separatamente. In questo modo la velocità delle 45° due cinghie è perfettamente sincronizzata, assicurando...

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XTRAEDGE-8

Doppia motorizzazione della traversa Teleassistenza Low-e Da oggi, grazie alle avanzate funzionalità di connettività, è possibile rendere XtraEdge facilmente accessibile al team di Service Glaston attraverso la propria rete informatica A aziendale, senza la necessità di richiedere un intervento tecnico. La traversa mobile è equipaggiata con una doppia FEM motorizzazione brushless per garantire velocità di regolazione e assoluto parallelismo tra le due traverse. 45° Maggiore velocità di regolazione Assoluto parallelismo delle traverse Teleservice From now on, thanks to the advanced connectivity...

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XTRAEDGE-9

Prelavaggio Per ripulire la superficie del vetro dopo la molatura, è spesso consigliato prelavarlo con un getto d’acqua. La procedura è particolarmente indicata nel caso in cui il vetro non venga inviato subito ad una lavatrice, ma depositato su cavalletti di stoccaggio. Maggiore qualità Minori rischi di graffi Minori scarti Pulizia dell’ambiente Aumento vita utile della lavatrice Barra di supporto intermedia automatica Quando si devono processare vetri di grosse dimensioni, è necessario sorreggerli al centro con una, due o tre barre di supporto fornite di serie. In alternativa XtraEdge è dotata...

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XTRAEDGE-10

Spigolatore Gli spigolatori rimuovono i 4 spigoli dal profilo del vetro, SVC lasciando uno smusso a 45 gradi. Maggiore sicurezza per gli operatori Corner cutting spindles 45° Corner cutting spindles remove the four corners leaving a 45 degrees chamfer. Increased safety for the operators Spindles for low-e removal XtraEdge can be equipped with spindles for removing a few mm of low-e coating around glass sheet perimeter. Easy and fast removal of low-e coating Cinghie coating basso emissivo La gamma XtraEdge offre, di serie, una speciale cinghia di A Bar trasporto superiore realizzata in materiale...

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XTRAEDGE-11

Predisposizione per caricatore automatico Quando XtraEge è inserita in una linea automatica ed interfacciata con una rulliera o un caricatore, l’inserimento ottimale del vetro viene reso preciso ed agevole dall’opportuno kit di predisposizione, costituito da cinghie motorizzate di supporto estese e da cinghie laterali motorizzate. Maggiori precisione e facilità di inserimento del vetro Low-E Presetting for automatic loader When XtraEdge is part of integrated lines with rollers or loaders, optimal infeed of the glass is provided by this kit, consisting of extended supporting belts and a side motorized...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.