Vacuum Formed Component Holders
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VACUUM FORMED COMPONENT HOLDERS VACUUM FORMED COMPONENT HOLDERS consisting of frame tools, rotary stackable 34 Vacuum formed containers

Accurate perfection. Vacuum formed component holders Vacuum forming is a manufacturing process which reforms thermoplastic synthetics. The resulting load carriers are called component holders. Component holders are able to perfectly incorporate products. There are stackable and rotary stackable component holders consisting of frame tools or as intermediate layers. Examples of component holders manufactured according to individual customer specifications follow below.

Consisting of frame tools, stackable VACUUM FORMED COMPONENT HOLDERS Frame tool system An individual ground tool is developed and clamped into a standardised frame tool for the products to be packed. Frame tools are characterised by the special contour of the frame. This allows precise positioning so that the component holders can also be used on automatic conveyor systems 1 An individually designed ground tool ... 2 ... is clamped into a standardised frame tool, ... 3 ... so that the frame can be reused for other ground tools.

Component holders, stackable Highly efficient Pollution prevention Vacuum formed component holders can be constructed so that they can be stacked on top of each other. This means: more stored products per surface area. Sensitive parts stored in stacked component holders are protected from dust and pollution, whereby only the top-most layer needs to be covered with a lid. With plastic pins With handles With coloured labels Stackable component holders with plastic pins to hold gear wheels of various diameters. When stackable component holders are transported in a container, handles simplify...

Component holders, rotary stackable VACUUM FORMED COMPONENT HOLDERS Stackable – nestable Space-saving effect Rotary stackable component holders are stacked in a full condition. Once the products are removed, the empty component holders can be nested by a 180 degree rotation. This enables up to 80% of saved space during empty transport. The component holders are stackable in this position. The empty component holders can be nested by a 180 degree rotation. From coloured material Rotary stackable component holders can also be manufactured in different colour tones. Rotary stackable ESD...

Component holders as interim layers The sandwich principle The packable products are placed inside the nests of a component holder. A further component holder is then placed directly onto the products, whereby the base contour of the carrier must be accurately fitted to the surface of the products below. Special requirements The construction of interim layers is challenging: Firstly, the nests must be designed for accurately fitted acceptance of the workpieces. Secondly, the base of the component holders must be designed in such a way that it can be stacked onto the subjacent parts....

Component holders in the container VACUUM FORMED COMPONENT HOLDERS Transport safety Reusable packaging If precision parts need to be delivered in a plastic container, it makes sense to first secure these parts in a component holder which is then inserted into the appropriate container. The plastic containers can still be used even if the series should change at a later stage. Only the insert needs to be replaced. Stackable component holders can be layered and stacked on top of each other in one container. with openings on the long sides, into which a vacuum formed component holders can be...

Vacuum formed containers Container – manufactured by vacuum forming process The vacuum forming process enables not only the production of component holders but also the manufacture of plastic containers. A few examples follow below: Rotary stackable containers to store tablets in the pharmaceutical industry. Airmail container for the transport of pharmaceutical products for global delivery of mail via national postal agencies. Tray container with inserts for sorting small parts. The vacuum formed tray containers are used in paternosters.

VACUUM FORMED COMPONENT HOLDERS Blisters Component holders for short-term use Blisters are vacuum formed component holders, usually consisting of thin material which is predominantly used on a shortterm basis. A few examples follow below: Stackable blister Stackable blister Stackable blister Nestable blister with punched carrier straps as insert in small load carriers. with misorientation protection. stackable over the applicable parts. Collapsible blister Collapsible blister with clip knobs for locking purposes. with clip knobs for locking purposes. Rotary stackable blister as insert in...

Lids and covers Some examples of vacuum formed lids and covers below. 2 Vacuum formed lids Vacuum formed covers

VACUUM FORMED COMPONENT HOLDERS Accessories Customer-specific accessories Component holders are individual products, each tailored to customer requirements. Accordingly, the equipment of a vacuum formed component holder with accessories must also be adapted to the specific situation. In this case, appropriate consultation is imperative, so only a few examples of optional accessories have been displayed here: Misorientation protection upon request co-extruded colour strip for labeling Misorientation protection upon request visual identification Misorientation protection Individual labeling...