BCS series
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BCS series - 1

for the Plastic Bottle Blowing Industry DIRECT REPLACEMENT FOR SIDEL® SERIES1 AND SERIES2 MACHINES SERIES BCS STRETCH ROD CYLINDERS MODEL BCS2 (SERIES2) -X27 ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD

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BCS series - 2

Contact PHD for smaller or larger bore sizes. MANDATORY CUSHION CONTROL DB - Cushion Controls Both Ends Series1 only* DR - Cushion Control Retract Only Series2 only** No other cushion option can be Specified See notes 1, 2 & 3. NOTES: 1) Cushions and ports are in positions 1 and 5. * -DB Cushions in both directions is required on Series1 units only. (BCS1) ** -DR Cushion on retract only is required on Series2 units only. (BCS2) 2) Standard Series1 Stretch Rod Cylinder ordering number is as follows: BCS1-6-50x406-DB (Stroke may vary) 3) Standard Series2 Stretch Rod Cylinder ordering number...

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BCS series - 3

SERIES BCS STRETCH ROD CYLINDERS • Direct Replacement • Provides Significantly Longer Life • Reduces Maintenance and Downtime ■ Direct replacement for Sidel® Model, SBO ISBM Series1 Machines. ■ Direct replacement for Sidel® Model, SBO ISBM Series2 Machines. (BCS1 design only) increased capacity cushion controls are easily adjusted and are field repairable, maximizing your investment rugged and lightweight aluminum alloy head, cap, and tube built-in shock pads are standard, absorbing impact energy and eliminating metal to metal contact cylinder features urethane piston and rod seals for long...

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BCS series - 4

ENGINEERING DATA: SERIES BCS1 STRETCH ROD CYLINDERS SPECIFICATIONS TYPE SERIES BORE SIZE BORE AREA - EXTEND BORE AREA - RETRACT THEORETICAL OUTPUT OPERATION OPERATING PRESSURE RANGE AMBIENT TEMPERATURE MAX. OPERATING PISTON SPEED ADJUSTABLE CUSHION LUBRICATION PORT SIZE MAXIMUM STROKE STROKE TOLERANCE BASE WEIGHT STROKE ADDER WEIGHT PER 1 in (25 mm) ALLOWABLE KINETIC ENERGY WITH CUSHION SHOCK PAD HEADS & CAPS CYLINDER TUBE PISTON ROD ROD BEARING PISTON & ROD SEALS 60.5 in-lb 6.84 Nm Thermoplastic Polyester Elastomer (TPE) Anodized Aluminum Anodized Aluminum Hard Chrome Plated Steel...

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BCS series - 5

ENGINEERING DATA: SERIES BCS2 STRETCH ROD CYLINDERS SPECIFICATIONS TYPE SERIES BORE SIZE BORE AREA - EXTEND BORE AREA - RETRACT THEORETICAL OUTPUT OPERATION OPERATING PRESSURE RANGE AMBIENT TEMPERATURE MAX. OPERATING PISTON SPEED ADJUSTABLE CUSHION - RETRACT LUBRICATION; FOOD GRADE MAXIMUM STROKE STROKE TOLERANCE WEIGHT ALLOWABLE KINETIC ENERGY RETRACT EXTEND SHOCK PAD HEADS & CAPS CYLINDER TUBE PISTON ROD ROD BEARING PISTON & ROD SEALS VALVE SPECIFICATIONS SERIES FUNCTION OPERATOR PILOT SPOOL RETURN SOLENOID VOLTAGE RANGE ELECTRICAL CONNECTOR MANUAL OPERATOR PILOT EXHAUST FLOW LUBRICATION...

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BCS series - 6

DIMENSIONS: SERIES BCS1 STRETCH ROD CYLINDERS BCS1-6-50 (NON-MANIFOLD UNIT - SERIES1) DE1 PL1 SW ACROSS WRENCH FLATS G 4X RT THREAD NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. BORE SIZE [mm] 50 BORE SIZE [mm] 50 HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398) BORE SIZE [mm] 50 PHD PART PHD PART B C D A NUMBER NUMBER (-Z1) THD MIN 1.053 .945 .315 M16 x 1.5 19735-003 3204-003-01 [26.75] [24.0] [8.0] D THD All dimensions are reference only...

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BCS series - 7

DIMENSIONS: SERIES BCS2 STRETCH ROD CYLINDERS BCS2-6-50 (MANIFOLD UNIT - SERIES2) ISO 2 VALVE MOUNT PATTERN BG SW ACROSS WRENCH FLATS NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. 4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD, CONSULT PHD FOR OTHER LENGTHS. 5) FOR ILLUSTRATION PURPOSES, UNIT SHOWN IS AT 100 mm OF STROKE, BUT CHARTED DIMENSION f8 IS AT 0 mm STROKE. BORE SIZE [mm] 50 BORE SIZE [mm] 50 HEX NUT DIMENSIONS PER ISO 4035 (DIN...

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BCS series - 8

OPTIONS: SERIES BCS STRETCH ROD CYLINDERS CUSHION CONTROL IN BOTH DIRECTIONS (BCS1 ONLY) CUSHION CONTROL ON RETRACT ONLY(BCS2 ONLY) PHD cushions are designed for smooth deceleration at the end of stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle which controls the amount of deceleration. The effective cushion lengths for each bore size are shown in the table below. Note: Cushion control is standard in location 8 only. Note: Cushion controls are standard in locations 1 and 5 only. bleed-off hole allows compressed air to pass...

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BCS series - 9

OPTIONS: SERIES BCS STRETCH ROD CYLINDERS L12 1/2 BSPP TO 14 mm ELBOW FITTING (BCS2 ONLY) The L12 option is required on all BCS2 heat set units and replaces the standard 1/2 BSPP male run tee pressure inlet fitting with a 1/2 BSPP to 14 mm elbow fitting. NOTE: The L12 option is only available if combined with the X26 option. See the X26 option for more information. (Required for heat set applications). Current BCS2-6-50 with Compressed Ball Muffler (Part# 77511-04) HIGH FLOW MUFFLER The LM option provides a high flow muffler to replace the standard compressed ball muffler. This high flow...

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BCS series - 10

OPTIONS: SERIES BCS STRETCH ROD CYLINDERS 4 THREADED HOLES FRONT (BCS1 ONLY) NOTES: 1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON DESIGNATED CYLINDER CENTERLINE. ADAPTOR BLOCK ONLY ATTACHED TO MANIFOLD UNIT INLET ADAPTOR KIT# NOTE: KIT INCLUDES BCS2650 76066 1 - INLET ADAPTOR ASSEMBLY This option omits the check valve completely allowing the customer to provide the check valve of choice. See the drawing for thread and port sizing required. This option is assembled at the...

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BCS series - 11

OPTIONS: SERIES BCS STRETCH ROD CYLINDERS X27 ADAPTOR BLOCK WITH PHD IN-LINE CHECK VALVE ATTACHED TO MANIFOLD Recommended Option The PHD inline check valve with adaptor block assembly is provided with an inline check seal to keep incoming air from exhausting through the inlet pressure supply tube during maintenance and keeps the stretch rod from dropping. This option is assembled at the factory, or a kit is available for quick and easy field retrofit. See kit ordering number. NOTE: Comes standard from factory with male run tee. Option -L12 replaces the male run tee with elbow fitting. NOTE:...

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