Q Series Redundant System
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Q Series Redundant System - 1

Mitsubishi Programmable Controllers MELSEC PROCESS CONTROL / REDUNDANT SYSTEM

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Q Series Redundant System - 2

MELSEC process control is a flexible, highly reliable platform with advanced functionality designed to cost-effectively meet the needs of a wide range of industries. INDEX Needs & Solutions 03 Application Examples 05 Lineup 11 MELSEC Process Control Products 15 Reduce costs Mitsubishi Electric automation products give users the flexibility to configure their systems according to their needs, unlike a distributed control system (DCS), which is developed by the vender from the initial design phase. This can greatly reduce initial and running costs. Implement sophisticated process control...

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Q Series Redundant System - 3

Design and create a process control system using programmable controllers. I Similar functionality to a DCS with high speed operations I Easy to create loop control programs I Reduced system cost (low initial investment, I Same level of reliability compared to DCS MELSEC process control provides loop control processing, high speed analog processing, and easy to use engineering tools. Create fully redundant systems using two CPUs, two power supplies, etc. Process and redundant CPUs provide high-speed loop and sequence control with phenomenal reliability. Q series analog modules have many...

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Q Series Redundant System - 4

Application Examples Food processing Fine chemical manufacturing Applications previously requiring separate sequence and temperature control can now be controlled using a single process CPU. When a GOT is used in conjunction with the system, a space-saving, superior monitoring and control solution can be created. Mitsubishi Electric products help to provide integrated solutions for process automation and factory automation. Our process oriented products are well suited for manufacturing chemicals, such as medicines, paint, cosmetics, and detergent. Initial and running costs can be reduced...

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Q Series Redundant System - 5

Application Examples Water treatment Waste incineration Create sophisticated systems for safe and stable water treatment using highly reliable redundant CPUs. Create the optimal control system to match the scale of operation. First sedimentation tank Mitsubishi Electric process automation products are highly flexible and ready to provide the core elements final sedimentation tank necessary for a wide range of solutions and applications. Park Sludge treatment facility Stack Settling basin Advanced treatment facility Melting furnace Aeration tank System configuration PC based HMI Fuel tank...

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Application Examples Semiconductor manufacturing Material handling The dependability of purified water and gas supply systems for semiconductor applications can be increased by Utilizing redundant systems for material handling applications ensures steady, consistent operation. The end result is a implementing a redundant system. Even if one programmable controller happens to fail, the other CPU is ready to reduction in loading/unloading delays due to control system issues. immediately take over control and continue the operation without interruption. Building 3 Building 2 Building 1...

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Lineup Reduce costs by combining FA (Factory Automation) and PA (Process Automation) in the same platform. PC for monitoring and engineering PX Developer P.31 (Process control FBD software package) Design, debug, modify, and monitor FBD (Function Block Diagram) loop control programs. GX Developer MX Component P.39 GT SoftGOT1000 P.40 (ActiveX® (MELSEC programmable controller programming software) library for programmable controller communication) The primary programming, debugging, maintenance, and troubleshooting engineering tool for process and redundant CPUs. Allows user programs (on the...

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Q Series Redundant System - 8

Lineup CPU (process & redundant) Process monitoring solutions Choose a control and monitoring solution that is right for the situation. Choose the optimum CPU based on the number of PID loops required and the scale of the application. Category Application Solution Feature GOT1000 Series · Excellent environmental resistance High Great for plant process control Other companies' loop controllers with program control Q25PRHCPU · Create process control and monitoring screens for the Q25PHCPU GOT1000 series automatically Q12PRHCPU General monitoring and control Q12PHCPU MELSEC-Q Series process...

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Q Series Redundant System - 9

MELSEC Process Control Products CC-LfnklE or MELSECNET/H controller network Integrated loop control and sequence control_ • A single CPU can execute multiple programs simultaneously, thus loop control and sequence control programs can be processed at high-speed by the same • Process CPUs may be used in multi-CPU systems to cover different areas of control such as high-speed motion control (motion CPU), or information control (PC Extensive loop control_ • The MELSEC Process CPU features 52 instructions dedicated for process control including a two-degree-of-freedom PID, sample PI,...

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Q Series Redundant System - 10

MELSEC Process Control Products Redundant CPU Redundant CPU, network, and power supply systems are provided to support various system configurations specific to application requirements. Redundant local I/O system Redundant remote I/O system The CPU directly accesses I/O modules. Ideal for systems requiring high-speed response. Monitoring Station Monitoring Station Monitoring Station or MELSECNET/H controller network Switching hub Ideal for distributed systems with multiple remote I/O stations. Monitoring Station Monitoring Station Switching hub Monitoring Station Monitoring Station or...

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Q Series Redundant System - 11

"I Basic system/network with redundancy_ ' • The basic system, including the CPU module, power supply module, base unit, and network module, can be configured with redundancy. • Networks can be configured with redundancy. When the network module fails or cable disconnection is detected, the standby system continues control and Improved reliability and maintainability_ • With the redundancy of the basic system, the standby system takes over the control to continue the system operation when the control system fails. (Hot standby) • By replacing the failed module or entire system, the...

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