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Maxstar® 400and800

Maxstar® 400and800
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Quick Specs Industrial Applications Precision fabrication Petro chemical Aerospace Food/beverage industry Dairy Shipboard Processes DC TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Air carbon arc (CAC-A) Input Power 208-575 V, 3- or 1-phase power Amperage Range 1-280 A (DC) Rated Output 200 A at 28 V, 60% duty cycle Net Weight 47 lb. (21.3 kg) Update and expand. Front panel memory card data port provides the ability to easily update software and expand product features. Visit MUierWelds. com/TIGSoftware for the latest software updates and expansions. Pro-Set™ eliminates the guesswork when setting weld parameters. Use Pro-Set when you want the speed, convenience and confidence of preset controls. Simply select the feature and adjust until Pro-Set appears on the display. Sleep timer conserves electricity. This programmable feature will power down the machine if it sits idle for a specific time. Allows for any input voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Cooler Power Supply (CPS). An integrated 120-volt dedicated-use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure. Available on select models, see page 6. Blue Lightning™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Meter calibration allows digital meters to be calibrated for certification. Wind Tunnel Technology™ protects internal electrical components from airborne contaminates, extending the product life. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. DC TIG Features Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges. Exceptionally smooth and precise arc for welding exotic materials. DC Stick Features Dual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimizing downtime and enhancing quality. Base model only (not dX). DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Hot Start™ adaptive control provides positive arc starts without sticking. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safely and easily remove the electrode. Menu selectable. Miller Electric Mfg. Co. An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Power source is warranted for three years, parts and labor. Equipment Sales US and Canada Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125 MillerWelds.com fJOGfs)©

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Specifications (Subject to change without notice.) Welding Mode * Refer to owner's manual for208 V output ratings and duty cycle. ** Low OCV sense voltage for stick and Lift-Arc™ TIG. IP23 rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is 14 to 104°F (-10 to 40°C). Storage temperature range is -22 to 149°F (30 to 65°C). Portions of the preceding text are contained in EN 60974-1: “Welding power sources for arc welding equipment. ” Certified by Canadian Standards...

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• Secure mechanical fittings and connections minimize leakage Two-piece torch head and exclusive Super Cool™ Technology provides additional surface area to increase cooling efficiency and capacity Torch body includes an anti-rotation feature and multi-position locking to prevent handle movement during welding and improve operator control Thickness Capacity Duty Cycle Arc Starting Precision Controls Confusion on Where to Set the Controls? Pulser Portability Power Flexibility Line Draw at 200 Amps

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1. Standby Switch 2. Voltmeter Display 3. Ammeter Display 4. Output Contactor “On” Indicator 5. DC TIG (HF Start) Process Menu Parameters Amperage 1-280 A** 6. DC Stick (Schedule 1) Process Menu Parameters Amperage 5-280 A 11. DC TIG (Lift-Arc) Process Menu Parameters Amperage 1-280 A** 12. DC Stick (Schedule 2) Process Menu Parameters Amperage 5-280 A 13. Process Selector *Pro-Set parameter selectable. **Amperage range is tungsten size dependent. Tech Menu (Hold Menu button five seconds.) DC TIG (HF Start) 1. Tungsten Size = .020-1/8 in. or .05-3.2 mm 2. Remote Trigger =...

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Maxstar 280 DX Control Panel ® 7. Memory Card Port TIG: HF impulse, Lift-Arc Stick: Adaptive Hot Start Standard remote, 2T trigger hold, Output on 6. Pulser Control Pulses per Second* DC : 0.1 – 500 PPS Peak Time* 5 – 95% Background Amps* 5 – 95% 10. Amperage Button 11. Gas/DIG Preflow Postflow DIG* 12. Sequencer Control Initial Amps 1–280 A Initial Time 0.0–25.0 seconds Initial Slope 0.0–50.0 seconds Weld Time 0.0–999 seconds Final Slope 0.0–50.0 seconds Final Amps 1–200 A Final Time 0.0–25.0 seconds *Pro-Set parameter selectable. User Menu (Press Gas and Amperage buttons.) Tech Menu (Hold...

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Step #1 * Select Maxstar Select desired stock number for each step.

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X-Small Small Medium Large X-Large Protective Cover 301382 Fits Dynasty 210/280 and Maxstar 280. Small Runner™ Cart 301318 Designed for Dynasty/Maxstar 210 and 280 with or without a Coolmate 1.3 cooler. Cart features single cylinder rack, foot pedal holder, two cable/torch holders, and two TIG filler holders. 263345 263346 263347 ll t x vv 263348 "J 263349 Completely unlined, goat grain leather with triple-padded palm. Memory Card (Blank) 301080 A blank, commercially available memory card used for transferring software updates and expandable features from your computer to the machine....

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