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Auto-Axcess Systems
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Auto-Axcess Systems Software Driven Multi-MIG Process Platform Issued March 2010 • Index No. AU/8.0 Robotic Welding Construction Equipment Automotive Components Recreational Vehicles Farm Machinery Office Furniture Mining Machinery - Accu-Pulse™ tandem Optional - Accu-Speed™ Optional Metal Core RMD™ (GMAW-SCT) Optional FREE TRIAL! See page 2 for details Accu-Speed™ (GMAW-P) RMD™ (GMAW-SCT) Flexible, Expandable Multi-MIG capable welding systems are precise, digitally controlled and software- driven. For additional information see page 2 Axcess digital control technology combined with Inverter welding power source is designed to reduce complexity of a robotic pulsed MIG system, simplify installation and provide superior welding performance. "Axcess" the ability to accommodate welding data file exchange through downloadable upgrades and new hybrid welding processes using e-mail, or the Separate 9-pin Palm™ handheld (PDA) ports provide Axcess with data transfer and optional program downloads via Look for high-speed video clips of Accu-Pulse®, Accu-CurveT Accu-Speed" and Front Panel Simulator at with OCP wire drive motor assemblies (Motor control cables must be ordered separately.) Power source is warranted for 3 years, parts and labor. Rated Output 300:300 A at 38 VDC, 60% Duty Cycle Auxiliary Power 120 VAC, 10 A Duplex Miller's patented technology allows for any Input voltage hook-up (208-575 V) with no manual linking. Assures rock- solid, consistent output on fluctuating primary lines. Fan-On-Demand™only operates when needed, cooling internal components. Wind Tunnel Technology™ prevents abrasive dust and particles from damaging internal components. 1/4-turn steel connectors allow for faster installation of system and eliminates thread stripping. 115 VAC duplex receptacle provides power regardless of primary power. Dual removable lifting eyes for moving with overhead lifts. Removability allows for flat-top feeder or storage on top. Forklift slots cut into the frame for forklift transportation. Matching footprints — all models use common stacked power modules allowing small footprint. An Illinois Tool Works Company 1635 West Spencer Street Equipment Sales US and Canada QUALITY SYSTEM

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SOFTWARE (Standard) Multi-MIG capability Hour Trial ofAccu-Speed"and RMD" with Every NewAxcess Power Supply^_ Includes common carbon steel, aluminum and stainless welding programs, including patented Accu-Pulse®, Accu-Curve™ and Accu-Speed™ (optional), standard or adaptive pulse, conventional MIG and metal core programs, and RMD™ Regulated Metal Deposition (optional) using the most popular wire diameters and gas combinations. SureStart™ Provides consistent arc starts by electronically assuring a ball is not left on the wire when welding is stopped. This provides a predictable condition for...

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Optional Software-Based Welding Processes Field #300 719 For Palm (Required Palm handheld with data card slot is NOT included.) Field #300 720 For PC (PC-based emulator and cable are NOT included.) Note: Serial # must be provided for field installation. Factory-installed software can be ordered as a combo- number option with power supply. See power source stock number listings on page 8. Accu-Speed is a variation of the Accu-Pulse process and was developed for the type of arcs needed in automated welding applications. Accu-Speed has a tighter driving arc that can be directed into the joint,...

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Control Panels Front Panel Back Panel 1. Voltage/Arc Adjust Display Meter 5. Process Setup Button 7. Wire Speed/Amperage Display Meter 72-pin Harting connector for quick, easy connection to common robot controllers (ABB, Fanuc, KUKA and Motoman) with optional adapter cables. Analog robot controls. Available on analog power supplies. Device Net Connector for quick, easy connection to common robot controllers (ABB, Fanuc, KUKA and Motoman) with standard device net cables. Available on DeviceNet power supplies. 13. Wire Feed/Amperage Select 18. DeviceNet Connector (Optional) Auto-CAL...

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TypiCal Installation (Robotic/Automation Pulsed MIG or Conventional MIG) The Auto-Axcess platform is designed to bring the benefits of digital control technology to manufacturers who currently use analog robot control. When combined with a Smart Cable (#300 012) and AA-40GB wire drive motor assembly the Auto-Axcess will automatically reconfigure itself to function as a semi-automatic, thereby providing for single asset management and simplicity. Contact Robot Manufacturers for fully-digital versions oftheAxcess compatible with specific robot controllers. additional torch information....

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DriVe ROll KitS and GUideS (Order from Miller Service Parts. Drive Roll Kits Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an anti-wear sleeve for inlet guide. Nylon Wire Guides for Feeding Aluminum Wire Note: "U" groove drive rolls are recommended when feeding aluminum wire. Wire Guides "Accommodates .045 and .047 (3/64 in) wire. "May require a low-speed, wire-feed drive-roll option. Genuine Miller Service and Accessories Consulting Services Field Application Support #195 480...

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Genuine Miller Accessories Motor Control Cables Includes overmolded connections on high-flex cables for optimal service life. Note: Custom cable lengths are available through Equip to Weld™ in 5 ft increments from 5 to 50 ft, Volt-Sense Work Cable, 50 ft #242 208 050 Note: Custom cable lengths are available through Equip to Weld" in 5 ft Increments from 5 to 50 ft, Axcess Feeder Spool Support Sheet metal Allows mounting when using ROI option or when using an Auto-Axcess with Smart Cable adapter. Spindle Support Wire Reel Assembly Coolant Systems Spool Covers For 60 lb (27 kg) coil. Helps to...

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