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Rotary Dial Index Systems

Rotary Dial Index Systems
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Designed to improve the efficiency and throughput of a multi-step manufacturing process, rotary dial index systems assist in organizing steps and eliminating operator handling between steps. Amada Weld Tech specializes in building custom systems where either a single operator or robot is tasked with loading materials and unloading finished product. SYSTEM OPTIONS • Pneumatic or motorized indexer • Stage motion options: X, Y, Z, Rotary for part manipulation • Galvo scanhead option for quick point-to-point positioning • Controller options: AB PLC, DeltaTau® or MarkerMotion® • Connectivity to production networks: (ERP, MRP systems) • System process options: marking, engraving, welding, ablation • Adjustable height base for optimal operator ergonomics 3-position rotary dial index system TYPICAL APPLICATIONS Key features • Multiple positions tailored to the manufacturing process to improve throughput • Decrease cycle time in continuous production by performing steps in parallel Automotive part welding Medical component marking Aerospace component marking • Single operator or robot load/unload of product • Small footprint for lean manufacturing • Light tight laser processing area meets CDRH class 1 safety standards • Viewport and camera enables operator process monitoring • Optional real-time laser weld monitoring to inspect the weld and ensure quality, throughput and traceability

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LASER PROCESS AREA LASER PROCESS AREA LASER PROCESS AREA Pre-process Check/Correction Laser Process Pre-process Check/Correction Laser Process Verification Unload Load Verification Unload OPERATOR WORK AREA Examples of multiple positions (left to right): 2-position, 3-position, 4-position Laser Process Pre-process Check/Correction Verification Unload OPERATOR WORK AREA OPERATOR WORK AREA Example: 2-position dial index system for laser marking Integration options • Part in place sensor to initiate cycle • Barcode imager • Custom user interface • Part-specific tooling • Machine vision...

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