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IRB 5500-22/23
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IRB 5500-22/23 - 1

IRB 5500 FlexPainter A new way of exterior painting The IRB 5500 FlexPainter takes painting closer to perfection by integrating the paint application equipment. Combined with its large work area and high acceleration and painting speed, the result is the most efficient and flexible paint robot solution for basically any application. Paint savings Our compact and light-weight paint application components enable us to put vital paint regulation equipment, like the pumps, as close as 15 cm from the wrist. This reduces paint and solvent waste during color change significantly. We have integrated the process equipment in the IRB 5500 FlexPainter in addition to the fully integrated process control (hardware and software). The IRC5P is controlling both the paint process and the robot motion so you can enjoy substantial savings. Powered by IPS The “push-out” function integrated in the IPS system is one specific feature that enables a reduction of paint even further. The basic architecture of IPS is built on combining process control and motion control as one, this simplified the system set up and enables for real savings and process perfection. Built for painting Standard solutions accommodate color change valves for up to 32* colors with circulation, integrated in the process arm of the robot. Also two pumps, driven by integrated servo motors, 64 pilot valves, atomizer control with dual shape air and closed loop regulation, closed loop regulation of bell speed and high voltage control – all fully integrated. Solutions for both solvent- and water-borne paint are available. Please note that more is avalible on special request. Less atomizers, higher flow ABB’s high flow RB1000 atomizer family is specifically designed for the high acceleration and speed of the IRB 5500 FlexPainter. This unique combination significantly reduces the number of robots needed in a spray booth and provides superior performance and high finish quality. Modular paint components To integrate the process into the IRB 5500 FlexPainter, ABB has developed a series of light-weight, compact and modular paint application components. This includes color change valves, 2K mixers, air- and paint regulators and pumps. All components are designed for maximum flow. Paint robot control system IRC5P is a modern control system, specifically designed for the paint shop. With the IPS (Integrated Process System), the userfriendly Ex certified FlexPaint Pendant and RobView 5 it is a combination of standardized functions for the paint installation and to fit specific needs. This package includes standard applications for defining User screens, Program editing and Version control, and many more. RobView 5 can also be a components in a larger Cell control HMI, like ABB FlexUI or

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IRB 5500-22/23 - 2

— 01 — 01 IRB 5500-22 process robot/elevated mounted — 02 IRB 5500-22 process robot/floor mounted — 03 IRB 5500-23 process robot on clean-wall rail — Technical information — Specification Number of axes Paint cell supervision and operation (included) Explosion protected Ex i/Ex p/ Ex c for installation in hazardous area Zone 1 & Zone 21 (Europe) and Division I, Class I & II. ShopFloor Editor Off-line path- and process tuning using 3D graphics RobotStudio® Paint Full 3D simulation and programming of the paint cell Wall, floor, tilted, inverted, clean-wall rail Mains voltage According to...

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IRB 5500-22/23 - 3

IRB 5500-23 Clean wall rail Axis movement Working range See work envelope drawings Weight robot 600 unit (kg) See work envelope drawings See work envelope drawings Rail system Rail is available in steps of 0.5 m from 2-15 m for 1 robot on rail and 4-8 m for 2 robots on rail as standard. Longer rail can be delivered on request. See work envelope drawings See work envelope drawings See work envelope drawings Cable chain wide (mm) Robot: 0.15 (on TCPO) Trolley: 0,3 Velocity rail axis: 1,4 m/sec IRB 5500 FlexPainter, working range 2696 Base frame origo We reserve the right to make technical...

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IRB 5500-22/23 - 4

IRB 5500-22 Floor mounted working range 2391 IRB 5500-23 Clean wall rail working range 2394 BASE FRAME ORIGO BASE FRAME ORIGO We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its...

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