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Integrated Dispensing Function Package

Integrated Dispensing Function Package
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Integrated Dispensing Function Package - 1

Integrated Dispensing Function Package Robot gluing and sealing system

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Integrated Dispensing Function Package - 2

Integrated Dispensing Function Package Process Solution Package Best in class Robot  Best in class Process

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Integrated Dispensing Function Package - 3

Integrated Dispensing Function Package Process Solution Package Traditional dispensing solutions: Conventional dispensing equipment Robot Commissioning Engineer Process Commissioning Engineer Robot Supplier Equipment Supplier

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Integrated Dispensing Function Package - 4

Integrated Dispensing Function Package Process Solution Package The ABB approach: An integrated solution based on ABB paint technology

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Integrated Dispensing Function Package - 5

Integrated Dispensing Function Package Concept 0 to 4 cold or heated pumps 1 to 4 cold or heated dosers and applicators

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Integrated Dispensing Function Package - 6

Integrated Dispensing Function Package Concept ABB Robot + IRC5  ABB motion planning for motion and dispensing   High speed High path accuracy Standardized high quality process equipment  ABB process know-how  Predictable commissioning  Efficient maintenance

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Integrated Dispensing Function Package - 7

Integrated Dispensing Function Package Concept Integration of dispensing control into IRC5  Only few additional components  Short response time  High quality of control  Easy programming and operation

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Integrated Dispensing Function Package - 8

Integrated Dispensing Function Package Product Description The Integrated Dispensing Function Package…  is a dispensing solution for robot application of high viscose liquids comprises all components to turn an ABB robot into a “dispensing machine”: doser, control, material supply and temperature conditioning as well as applicators Sealing: Underbody coating, seam sealing, sound deadener, rocker panel Gluing: structural glue, anti-flutter, 2K,

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Integrated Dispensing Function Package - 9

Integrated Dispensing Function Package The components  Industrial robot with IRC5 controller Single or double barrel

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Integrated Dispensing Function Package - 10

Integrated Dispensing Function Package The components  Single or double doser available Material Temperature conditioning (Peltier)  

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Integrated Dispensing Function Package - 11

Integrated Dispensing Function Package The components  Gluing nozzle 1 nozzle for cosmetic sealing 3 nozzles for flatstream, airless, slot

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Integrated Dispensing Function Package - 12

Integrated Dispensing Function Package FlexPendant Integrated Process-HMI

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Integrated Dispensing Function Package - 13

Integrated Dispensing Function Package Technical Advantages Integrated dispensing…  enables a single robot commissioning engineer to optimize robot and process together enables high production quality independent of robot motion Example: Speed change of 1000 mm/s to 500 mm/s and back to 1000 mm/s without influencing process q

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Integrated Dispensing Function Package - 14

Integrated Dispensing Function Package 7 Configuration Steps to a „Dispensing-Machine“ Mounting concept for the doser Robot flange Stationary Air cooled Water cooled

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Integrated Dispensing Function Package - 15

Integrated Dispensing Function Package Service Concept Integrated service of robot and process  Standardized spare parts Look-ahead maintenance

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Integrated Dispensing Function Package - 16

Integrated Dispensing Function Package Selected References

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Integrated Dispensing Function Package - 17

Integrated Dispensing Function Package Summary Integrated dispensing enables…  Standardized setup and service no delays of SOP commissioning and little maintenance costs High Performance reduce production costs Fewer components/suppliers reduced system comp

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