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Soft seat
Is specified on applications where it is desirable to
have a maximum closure on the control valve. The
soft seat design consists of a resilient seal ring
clamped into the plug by a face ring. When the soft
seal contacts the valve seat, a lip on the seat bites
into the face of the seal and effectively prevents
leakage through the seat. The soft seat design can
be specified in both balanced and un-balanced
designs.
Seal Rings
On balanced design valves the valve plug is
designed to incorporate a seal ring which prevents
leakage around the periphery of the valve plug.
Depending upon the desired leakage and
temperature through the valve a variety of seal rings
are specified.
Weir Power & Industrial First choice for power and industrial protection 9
Blakeborough CAGE TRIM VALVES BV500/1 & BV990/2
BC 5-0309
Plug designs
Balanced
The balanced plug design is utilised to greatly reduce
fluid forces acting on the valve plug allowing
economical actuation and stable control. The
cylindrical plug head is drilled with balancing ports
to admit pressure above the plug head. The annular
leakage flow between the valve plug and cage is
minimised by a sealing ring retained within a plug
groove. The standard sealing rings are carbon
graphite which give Class III leakage. Alternatively a
‘U’ seal can be fitted to give either Class IV or Class V
leakage dependent on seating load applied by the
actuator.
Solid (Unbalanced)
The design is used on relatively low-pressure drop
and/or on-off applications. It generally requires the
use of much larger actuators than would be required
on the balanced plug design and in all but small
valve sizes is not suited to control applications.
Pilot Balanced Trim
The pilot balanced plug design incorporates two
plugs, the main larger diameter plug used for control
and the smaller pilot situated inside the main plug
significantly reduces fluid forces acting on the main
plug. This design produces a high integrity metal
temperature where a resilient seal would be
unsuitable. Opening of the valve is by the pilot plug,
which lifts from its seat prior to the main plug head.
This produces a flow passage to equalise the pressure
above and below the valve plug, thereby significantly
reducing the fluid forces acting on the valve plug. in
the closed position the inlet pressure is admitted
above the plug to produce a high downward seat
load and the only leakage path is across metal to
metal seating.
Flash-cone
This plug design is specified on applications requiring
a very high rangeability. At low openings the conical
plug nose fits inside a matching conical seat. The
plug nose has a number of circumferantial grooves,
which produce a staging of the pressure drop as the
flow passes between the small annular passage
between the plug and the valve seat. In addition to
the increased rangeability this trim also allows the
valve to handle higher-pressure drops at low valve
openings than can be adequately handled by a
standard plug design.
Carbon Ring Triple Seal Ring
‘U’ Seal
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