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Catalog

Catalog
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Catalog

Product catalog summary
Overview: The document is a comprehensive catalog from Walther Pilot, detailing components and complete systems for coating, marking, and adhesive applications. It emphasizes the company's expertise in spraying processes, offering a wide range of products including spray guns, material supply systems, and spray booths.
Main Sections:
  • Spray Guns: The catalog lists various spray guns for both manual and automatic operations, such as the PILOT Premium, Maxi, Mini, Trend, III F, XIII, and Misch-N models. Each model is tailored for specific applications, featuring ergonomic designs, stainless steel parts, and high transfer efficiency.
  • Material Supply Systems: This section includes pressure tanks, agitators, and pumps designed to optimize the spraying process, focusing on material savings and environmental protection.
  • Control Units: Pneumatic and electro-pneumatic control units are available for managing automatic spray guns, ensuring precise control over the spraying process.
  • Spray Booths and Filtration Systems: Energy-saving spray booths and overspray filtration systems are highlighted for their efficiency and environmental benefits.
  • Marking and Adhesive Systems: Details systems for marking and adhesive applications, including non-contact marking systems and extrusion spray guns.
  • Accessories: A range of accessories is available, including nozzle extensions, hose systems, and compressed air accessories, to enhance the functionality of the spray systems.
Key Features:
  • Eco-Friendly Solutions: Emphasis on eco-friendly products, such as HVLPPlus models, which offer high transfer efficiency and material savings.
  • Customization: Wide selection of nozzle sizes and configurations to suit various applications and materials.
  • Quality and Precision: State-of-the-art manufacturing ensures high precision and quality in all products.
Specifications:
  • Wagner Airless Spray Guns: Standard airless spray guns with material pressure up to 530 bar, integrated material filters, and swiveling material connections.
  • Wagner AirCoat Spray Guns: Operating pressures of 160 or 250 bar, with air caps for different viscosity materials.
  • Manual Spray Guns: Various models for specific applications, including low-viscosity materials, viscous materials, and abrasive media.
  • Stationary and Mobile Spraying Systems: Systems for solvent-based and water-borne materials, featuring galvanized or stainless steel pressure tanks, agitator options, and hose sets.
Procedures and Recommendations:
  • Agitator Options: Manual, air-powered, or electric agitators are available, with advice on the best choice for specific requirements.
  • Material Compatibility: Recommendations for using stainless steel components with water-borne materials to prevent corrosion.
  • Spray Gun Selection: Guidance on selecting spray guns based on material type and application, including HVLP and HVLPPlus options for high transfer efficiency.
Automatic Spray Guns:
  • PILOT WA Series: Offers a range of models with internal or external control, suitable for various spraying jobs.
  • HVLPPlus Technology: Provides high material savings and excellent surface finishes, with a transfer efficiency of up to 88%.
Materials and Accessories:
  • Various paints and inks are available for different applications, including eco-friendly and quick-drying options.
  • Pressure tanks and fittings are provided for secure storage and transfer of materials.
  • Accessories such as nozzle filters, hose filters, and cleaning needles are available to enhance system functionality.
Applications: The document outlines potential uses for these systems, including quality control, marking for assembly and logistics, and specific industrial applications like checking weld seams and marking blow holes in glass production.
Compliance and Safety: The tanks and agitators are designed to be explosion-protected in accordance with 94/9/EC (ATEX), ensuring safe operation in potentially hazardous environments.
Conclusion: Walther Pilot provides comprehensive solutions for the spraying process, focusing on efficiency, environmental protection, and quality. Their products are designed to meet diverse industrial needs, from manual spray guns to complete automated systems.
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Catalog excerpts

Catalog -1

PILOT CATALG Components and Complete Systems Coating, Marking and Adhesive Systems n Tanks and Material Supply Systems n Qverspray Filtration, Spray Booths The Coatings Experts

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Catalog -2

System Solutions for the Complte Spraying Process Walther Pilot is an expert in all aspects of spraying, Spray guns for manual or automatic op蕩ration Material supply using pressure tanks or pumps Օ Control of the spraying process using pneumatic or electronic control units Mountings, mounting plates, etc. for lifting devices, robots, stationary fittings Օ Transport of parts to the spraying facility Overspray filtration systems or special housings for automatic spray guns Օ Drying systems Spray guns for all jobs Pressure tanks and agitators in various sizes and models Automatic spray guns...

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Catalog -3

Spray guns/coating systems Manual spray guns for paints, lacquers, etc. Spcial spray guns Spraying and coating systems Automatic spray guns 4 9 10 12 Contents Walther Pilot's high quality tools and complete systems enable you to work comfortably and safely, while protecting the environment. Marking systems Automatic spray guns for marking Marking accessories Non-contact marking systems 18 19 21 Adhesive application systems Spray guns for solvent-based adhesives 22 Spray guns for dispersion adhesives 24 Extrusion spray guns 25 Adhesive spraying systems 26 Spray gun accessories Nozzle extensions 28...

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Catalog -4

Manual Spray Guns PILoT Premium Top-class spray guns for excellent surface finish results. The innovative HVLPPlus Nozzle-Air Cap Technology was designed especially for these spray guns (and also for the automatic spray gun PILOT WA 700). HVLPPlus combines the advantages of HVLP and conventional atomization: optimum results are achieved and material is saved at the same time. This makes the PILOT Premium a unique spray gun. Pressure ranges HVLPPlus- Air Cap 65 % HVLP-Air Cap IA C I- bar rv © max. The innovative HVLPPlus Nozzle Air Cap System (blue air cap) ensures high material savings and an...

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Catalog -5

0 3 0 5 0 8 Manual Spray Guns -4-> in >y in PILOT Maxi Spray gun for the finest surface finish results. All wetted parts: stainless steel. Water-borne coatings and aggressive media can be sprayed without any problems. Large selection of nozzle sizes. The PTFE-coated gun body ensures easy cleaning. The transfer efficiency of the HVLP and medium-pressure models is more than 70%. Weight: 440 g Օ Material pressure: max. 8 bar Atomizing pressure: depends on model Model versions: Օ HVLP spray gun: PILOT Maxi-ND Gravity-feed cup, 450 ccm_ Part No. V 11 63 □ 04 □ □ 3 _3 Material connection 4 Suspended...

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Catalog -6

Manual Spray Guns PILOT Trend Good value spray gun for all everyday paint jobs. Best surface finish results with extremely prcise WALTHER PILOT air cap technology. Nozzle and needle: stainless steel. Ergonomic design with sturdy nickel-plated highly compressed aluminum body. The economical medium-pressure model ensures a particularly high transfer efficiency. With standard plastic gravity-feed cup, 600 cc. Weight: 438 g 镕 Material pressure: max. 8 bar Atomizing pressure: according to model Model: Օ Standard spray gun: PILOT Trend Plastic gravity-feed cup, 600 cc Part No. V 10 60 □ 03_1 □ □...

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Catalog -7

Manual Spray Guns PILOT XIII Robust heavy-duty spray gun for all everyday paint jobs. All wetted parts: stainless steel. Water-borne coatings and aggressive media can be sprayed without any problems. Large selection of noz-zle sizes. Gun body: highly compressed aluminum. The front body is made entirely of stainless steel. Weight: 760 g Օ Material pressure: max. 8 bar Atomizing pressure: according to model Model: Part No. Օ HVLP Gun: PILOT XIII-ND Plastic gravity-feed cup, 600 cc Pressurized gravity-feed cup, 450 cc 6 Material connection 2 Suspended-pressure-feed cup, 800 cc _8 Standard spray...

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Catalog -8

Manual Spray Guns PILOT IV - The Classic Attractive spray gun in a nostalgie design with a wooden handle and plastic gravity-feed cup, 600 cc (optionally with aluminum cup, 450 cc). Light alloy body. Also available with paint feed pipe (see p. 35). Weight: 630 g Օ Material pressure: max. 8 bar Atomizing pressure: max. 8 bar Part No. V 11 401 02 □ 0 □ 5 0 8 1 0 1 2 1 5 1 8 2 0 2 5 3 0 3 5 □ □ 3 Wide-to-round-jet nozzle insert 0.5 mm 0 Wide-to-round-jet nozzle insert 0.8 mm 0 Wide-to-round-jet nozzle insert 1.0 mm 0 Wide-to-round-jet nozzle insert 1.2 mm 0 Wide-to-round-jet nozzle insert 1.5...

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Catalog -9

PILOT Premium AR Spcial Application Spray Guns Model Part No. PILOT Premium AR Spray gun with a spcial air cap designed for abrasive media such as ceramics, enamel or engobes Available nozzle sizes: 1.0 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 mm 0 Plastic gravity-feed cup, 600 cc Material connection V 10 731 04 . V 10 732 04 . 3 3 PILOT Twin Spray gun for low-viscosity materials such as mould separating agents Available nozzle sizes: 0.2 / 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 mm 0 V 11 531 00 . . 3 PILOT IV EM Spray gun for spraying viscous material, 450 cc gravity-feed cup, aluminum or plastic Round-jet...

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Catalog -10

Spray Coating Systems with Material Pressure Tanks Stationary Spray Coating Systems with Pressure Tanks Solvent-based materials: Galvanized material pressure tank, sizes available: 4, 8, 12, 22*, 24, 45*, 60 liter - more sizes available on request Օ Choice of agitator options: manual, air-powered or electric. We are happy to advise you about the best agitator for your requirements. Available air-atomizing spray guns: Standard, medium-pressure, HVLPPLus- or HVLP models. Օ Material filter with strainer 100 mesh. Strainer insets with 30, 50, and 200 mesh are also available Filter/pressure regulator...

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Catalog -11

System for Low-Viscosity Spraying Media _ 4-» - (/) >, M) * E Type TR-2 Separating Agent Spraying System Consisting of: Lightweight LCB 2 pressure tank, capacity 2 liters, with twin fitting and safety valve Օ PILOT Twin spray gun with HVLP air cap technology PILOT Twin offers a choice of three diffrent spraying angles (round jet and angles of approx. 30° and 60°). Changing the nozzle insert or the air cap for this purpose is not necessary. Only the air distributor rings (included free of charge) need to be changed. That can be done in seconds without using tools. Hose package PU-Twin 5 m twin...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.