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Product highlights Edition 2019 - 132 Pages

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Product highlights Edition 2019
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Catalog excerpts

_XTRA-TEC® XT Performance and reliability extend your perspective. Turning, holemaking, threading, milling

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Walter Nexxt Your production environment at a glance - transparent and in real time New perspectives for Industry 4.0 You go through your production environment with open eyes. Take us with you. Digitally networked machining can offer you new insights. And real transparency. From the use of tools and machines to logistics. So you always have detailed information in real time. And to keep you up to date: Walter Nexxt. walter-tools.com    Engineering Kompetenz

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Walter highlight flyer Page Drilling from solid    36 Counterboring    and precision boring    46 Solid carbide milling tools    78 Milling tools with indexable inserts    88 LUPLTER    _| LunLjrc TITEX

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ISO turning    Product range overview of indexable inserts    4 Indexable insert geometry - HU5    8 Tool with precision cooling - Walter Capto™    11 Walter Turn precision cooling    12 Perform line turning - ISO P and ISO K    16 Cermet turning indexable inserts - WEP10    20 Grooving    Walter Cut MX system - G3011..C..-P/G3041    24 Walter Cut MX system - Walter Xpress    26 Walter Cut G1041-P reinforced parting blade    28 Walter Cut GX system - G1221-P boring bar    29 Walter Cut UF8 geometry, precision-ground    30

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_PRODUCT RANGE OVERVIEW OF INDEXABLE INSERTS FOR ISO TURNING Tiger·tec® Silver grades and geometries Negative basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver Positive basic shape MP5: For universal machining RP5: For universal machining RP7: For interrupted cuts, cast skin/forged skin MP4: For universal machining, copy turning FP6: For semi-finishing operations Cast iron machining ISO K Wear resistance Tiger·tec® Silver Tiger·tec Silver Wear resistance Tiger·tec® Silver Tiger·tec® Silver MM4: For universal machining, copy turning FM6: For semi-finishing operations...

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Positive basic shape Carbide Wear resistance Positive basic shape PCD 0,16 1 DP = polycrystalline diamond (PCD) 2 HC = coated carbide (PVD – HIPIMS) 3 HW = uncoated carbide Negative basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver Positive basic shape Ni, Co and Fe-based alloys medium Circumference fully ground ISO S high-temperature alloys and titanium alloys good NMS: For universal machining MS3: For low cutting pressure MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Circumference fully ground Titanium-based alloys ap [mm] Depth of cut Circumference...

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Maximum cooling and tool life with ISO M and ISO S thanks to jet guiding geometry. NEW THE GEOMETRIES FM5 – Finishing –– For optimal chip breaking –– Machining parameters: f: 0.03–0.25 mm ap: 0.1–2.0 mm Main cutting edge MM5 – Medium machining –– Universal geometry with large range of applications –– Machining parameters: f: 0.1–0.4 mm ap: 0.5–4.5 mm Main cutting edge RM5 – Roughing –– For optimal coolant supply beneath the chip –– Machining parameters: f: 0.20–0.60 mm ap: 1.0–5.0 mm New: Jet guiding geometry with coolant channel Main cutting edge New: Rake face cooling New: Double positive macro-geometry THE...

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Negative basic shape good Tiger·tec® Silver NEW ADDITION TO THE PRODUCT RANGE –– MM5 geometry basic shapes: CNMG, DNMG, SNMG, TNMG, VNMG, WNMG –– RM5 geometry basic shapes: CNMG, DNMG, SNMG, TNMG, WNMG DNMG-FM5 THE GRADES –– Tiger·tec® Silver PVD-Al2O3 grades: WSM10S, WSM20S, WSM30S –– Tiger·tec® Silver CVD grade: WMP20S PVD TECHNOLOGY WITH ALUMINIUM OXIDE Tiger·tec® Silver PVD Low transfer of heat into the carbide thanks to the Al2O3 heat shield Competitors High transfer of heat into the carbide due to a conventional PVD layer Cutting edge Cutting edge

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_INDEXABLE INSERT GEOMETRY HU5 Maximum metal removal rate for stainless steel and high-temperature alloys. NEW THE INDEXABLE INSERT –– Roughing operations with maximum machining volume –– Where a soft-cutting geometry with low cutting pressure is needed Primary application: –– ISO M: Stainless steels, e.g. austenitic steel 1.4301, d ­ uplex steel 1.4462 –– ISO S: High-temperature alloys, e.g. Inconel 625 Other applications: –– ISO P: Long-chipping steel materials, e.g. S355J0 (St52) –– ISO K: Low cutting pressure Machining parameters: –– f: 0.30–1.00 mm –– ap: 2.5–10.0 mm Variable rake angle in...

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Machine:    DMG MORI CTX Beta 200 Comparison of double-sided vs single-sided geometries Existing:    Smaller contact surface CNMG120408-MM5 WMP20S    in the tool holder 3 cutting actions/ 4 mm depth of cut Maximum contact surface in the tool holder - for higher feeds and greater depth of cut Cutting data: Existing    NEW Tool life (components)    20 Metal removal rate (cm3/min) 162 Machining time    2 8 Maximum metal removal rate By increasing the metal removal rate [Q], the machining time can be reduced and the production costs lowered. Calculation formula: Q = vc x ap x f [cm3/min] Machining...

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Ideal combination of low cutting pressure and long tool life. NEW THE GEOMETRY –– For medium and semi finish machining –– Machining parameters: f: 0.10–0.40 mm ap: 0.6–3.0 mm Main cutting edge 13° THE INDEXABLE INSERTS –– Negative circumference-sintered and circumference fully ground design with chip breaker groove –– Basic shapes: CNMG, CNGG, DNMG, DNGG, TNMG, VNMG, VNGG, WNMG –– Corner radii: 0.1, 0.2, 0.4 and 0.8 mm THE GRADES HIPIMS PVD grade: WSM01 –– High-temperature alloys –– Austenitic stainless steels (e.g. DIN 1.4571/AISI 316Ti) PVD-Al2O3 grades: WSM10S, WSM20S –– High-temperature alloys...

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_WALTER TURN TOOLS Precision cooling for ceramic inserts: Direct, efficient – straight to the point. NEW THE TOOL –– Coolant supplied directly through the clamp and along the flank face –– Tool variants: • Square shank 25 × 25 mm • Walter Capto™ C6 –– RNGN120700 indexable insert –– Other sizes and special tool versions are possible –– Clamp with four coolant exits for maximum cooling –– High-temperature alloys (ISO S), e.g. engine components made from Inconel 718 in conjunction with WIS10 SiAlON ceramic or WWS20 whisker ceramic –– Can be used starting from 10 bar up to a maximum coolant pressure...

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All WALTER catalogs and technical brochures

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