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Zero-point workholding system for set-up changes in seconds
1 /56Pages

Zero-point workholding system for set-up changes in seconds

Zero-point workholding system for set-up changes in seconds
1 /56Pages

Catalog excerpts

Zero-point workholding system for set-up changes in seconds-1

7.52 SAFE Zero-point workholding system for setup and changeover within seconds! SWISS p a t e n t e d c o l l e t l o c k 2008

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Zero-point workholding system for set-up changes in seconds-2

Increase in productivity Increase in return with the existing machine outfit The zero point quick-change system turns set-up time into production Comparison of average loss on set-up changes a) Conventional b) with Vise Fixture Vise Fixture 20 min. 40 min. 2 min. 2 min. € 30.– € 60.– € 3.– € 3.– (assumed machining hour € 90.–) Increased efficiency per year with zero-point quick-change system (assumed 200 working days). Based on published averages. with vise 1 machine 5 machines 5 machines 1 shift 1 shift 3 shifts 1 set-up change per shift € 5’400 € 27’000 € 81’000 2 set-up changes per shift €...

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Zero-point workholding system for set-up changes in seconds-3

The smart move from set-up time to productivity equip your machines with (machine tables or pallets)! mount fixtures with plugs engage and start machining Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 3 SWISS

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Zero-point workholding system for set-up changes in seconds-4

Vischer & Bolli AG Tel. (+41) 044 802 15 15 [email protected] 4 Fax (+41) 044 802 15 95 www.vb-tools.com Flanged cylinders... ... avoid stress in machine tables and pallets allow any configuration Built-in cylinders... ... allow any configuration of base-plates, set-up stations, and measuring machines Built-up cylinders ... ... for flexible array on machine tables, set-up stations and measuring machines

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Zero-point workholding system for set-up changes in seconds-5

Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 5 SAFE 20 Pull-in force per unit 12’500N Retention force per unit 40’000N SWISS Flanged Built-in Built-up cylinders cylinders cylinders D 120 mm D 112 mm D 112 mm SAFE 30 Pull-in force per unit 20’000N Retention force per unit 60’000N D 160 mm SAFE 50 Pull-in force per unit 30’000N Retention force per unit 90’000N D 190 mm D 190 mm Auto SAFE 30 Pull-in force per unit 20’000N Retention force per unit 60’000N D 160 mm Sensor technology Automation Media connections Hydraulic pumps Accessories...

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Zero-point workholding system for set-up changes in seconds-6

Vischer & Bolli AG Tel. (+41) 044 802 15 15 [email protected] 6 Fax (+41) 044 802 15 95 www.vb-tools.com SAFE The leading zero-point workholding system on machining centers, proven in thousends of applications with the patented collet locking system Advantages: Benefits: - Set-up changes parallel to machining lowers machine down-times by 90% and increases productivity - Work interruption possible at any time without flexibility for urgent orders losing “zero point” - Zero-point repeat accuracy < 5ìm interruption anytime without losing the zero-point - 5 face processing without unclamping obstruction...

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Zero-point workholding system for set-up changes in seconds-7

Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 7 Overview zero-point clamping systems Fixtures / workpieces Machine level Integrated cylinders Base plate with built-in cylinders Built-up cylinders Plug mounting

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Zero-point workholding system for set-up changes in seconds-8

Vischer & Bolli AG Tel. (+41) 044 802 15 15 [email protected] 8 Fax (+41) 044 802 15 95 www.vb-tools.com examples of practical applications SWISS

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Zero-point workholding system for set-up changes in seconds-9

Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 9 Flanged cylinders page Built-in cylinders page Built-up cylinders page Pneumatically activated units page Recommended plug arrangement Plugs page Accessories page Standard Base Plate Sets Standard Angle Plates Standard Cubes 5-Side Adaptors page Standard Pallets and Grid Plates page SAFE 20 pull-in force per unit: 12’500 N retention force per unit: 40’000 N SWISS 10 12 13 14 15-18 19 26 27-30

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Zero-point workholding system for set-up changes in seconds-10

Vischer & Bolli AG Tel. (+41) 044 802 15 15 [email protected] 10 Fax (+41) 044 802 15 95 www.vb-tools.com SAFE 20 Flanged cylinders for direct integration into machine tables, pallets and fixtures pull-in force: 12’500 N retention force:40’000 N 752 160 Standard 752 160 L with air-blast cleaning 752 160 LU with air-blast cleaning and rear side media connection 752 160 I with indexing grooves 752 160 LI with air-blast cleaning and indexing grooves 752 160 LIU with air-blast cleaning, indexing grooves and rear side media connection SWISS 752 160 LU 752 160 LIU 752 160 L 752 160 LI 752 160 752 160...

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Zero-point workholding system for set-up changes in seconds-11

Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 11 SAFE 20 Flanged cylinders for direct integration into machining tables, pallets and fixtures pull-in force: 12’500 N retention force:40’000 N 752 160 LA with air-blast cleaning through center and support isles 752 160 LAU with air-blast cleaning through center and support isles and rear side connection for oil and air 752 160 LAK with air-blast cleaning through center, support isles and and scanning of piston position SWISS 752 160 LA 752 160 LAU For in-house mounting please ask...

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Zero-point workholding system for set-up changes in seconds-12

Vischer & Bolli AG Tel. (+41) 044 802 15 15 [email protected] 12 Fax (+41) 044 802 15 95 www.vb-tools.com SAFE 20 Built-in cylinders for base-plates, set-up stations, measuring machines pull-in force: 12’500 N retention force:40’000 N 752 150 Standard 752 150 L with air-blast cleaning 752 150 I with indexing grooves 752 150 LI with air-blast cleaning and indexing grooves SWISS 752 150 752 150 I 752 150 L 752 150 LI For in-house mounting please ask for instructions! Indexing grooves Pallets and indexing set screws see page 28

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Zero-point workholding system for set-up changes in seconds-13

Vischer & Bolli GmbH Tel. +49 (0) 8382 96 19 - 0 [email protected] Fax +49 (0) 8382 96 19 -30 www.vb-tools.com 13 SAFE 20 Built-up cylinders for flexible configurations on machine tables, set-up stations, measuring machines pull-in force: 12’500 N retention force:40’000 N 752 110 Standard 752 110 L with air-blast cleaning 752 110 I with indexing grooves 752 110 LI with air-blast cleaning and indexing grooves SWISS 752 110 752 110 I 752 110 L 752 110 LI T-slot nuts and brackets see page 19 Indexing grooves Pallets and indexing set-screws see page 28 Bracket 751 172 Socket head screw M12x35...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.