| Variable speed and reduction gearboxes are not part of the field of application of the Machinery Directive, art.1(2), and they must not be put into service until the machinery into which they are to be incorporated, has been declared in conformity with the provision of art. 4(2), annex II(B) of Machinery Directives 98/37/CE and for Italy only, of DL 459/96. The Instructions must be performed by trained and qualified personnel and, in case of Directive Atex, specifically experienced in potentially explosive zone safety. Installation Check if the unit to be installed, is properly selected to perform the required function and that its mounting position complies with the order. The nameplate reports such information. Check mounting stability to run the unit without vibrations or overloads. Running The unit may be connected for clockwise or counter-clockwise rotation. The unit must be stopped as soon as defective running or unexpected noise occur, remove the faulty part or return the unit to the factory for checking. If the faulty part is not replaced, other parts can also be affected, causing more severe damage and making the identification of initial cause more difficult. Maintenance Although the units are no-load run tested in the factory before despatch, it is recommended not to run them at maximum load for the first 20-30 running hours to allow the proper running in. The gearboxes are delivered already filled with long-life synthetic oil and, in case of replacement or topping, do not mix with mineral lubricants. Handling Attention, right positioning and stability when handling are essential to avoid subsequent damages in unit operation. When hoisting, use relevant housing locations or eyebolts if provided, or foot or flange holes. Never hoist on any moving part. Painting Carefully protect oil seals, coupling faces and shafts when units are re-painted. Long-term storage For storages longer than 3 months, apply anti-oxidants onto shafts and machined surfaces, and protective grease on oil seal lips. Storages longer than one year reduce bearing grease lifetime. Product's Environmental Management In conformity with Environmental Certification ISO 14001, we recommend the following to dispose of our products: - scraped components of the units to deliver to authorized centres for metal object collection; - oils and lubricants drained from the units to deliver to Exhausted Oil Unions; - packages (pallets, carton boxes, paper, plastic, etc.) to lead into regeneration/recycling circuits as far as possible, by delivering separate waste classes to authorized companies. |