Catalogue CUTTING MACHINE
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Catalogue CUTTING MACHINE - 1

www.varstroj.si CATALOGUE CUTTING MACHINES

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www.varstroj.si Index 1 Introduction to thermal cutting 2 Cutting machines range 3 CNC portal cutting machine VARPLAZ 3 CNC portal cutting machine VARCUT L1 5 CNC portal cutting machine VARCUT L2 7 CNC portal cutting machine VARCUT L2 with positioner 9 CNC portal cutting machine VARCUT S.P2N/B10 12 CNC control units 14 Torch height regulation systems 16 Air plasma cutting devices 19 Gas plasma cutting devices 20 Software for CNC cutting machines 24 Support tables VAR – ECO with segment extraction system 27 ECO – AIR extraction – filter devices 28 References 29 Notices 36

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www.varstroj.si Introduction to thermal cutting 2 Thermal metal cutting Thermal metal cutting is using a concentrated heat energy for separation. The main thermal metal cutting procedures are as follows: · Flame (autogenous) cutting, at which the heat energy is produced from an oxygen flame and a burning gas (acetylene, propane or NG) flame. It is the oldest procedure (used in industry since 1908) appropriate only for cutting sheet metals from at thickness of 5 to 300 (600) mm, depending from the torch implemented. · Plasma cutting, at which the heat energy source is the plasma arc. It is...

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www.varstroj.si Cutting machine range 3 CNC portal cutting machine VARPLAZ Precise plasma cutting with the recommended plasma equipment · · Burny Phantom ST or Burny XL CNC control unit with a LCD ’’Touch Screen’’ monitor · Programming in a friendly environment in the chosen language · Easy i · Positioning and running with AC servo motors reliability · Positioning speed up to 25 m/min · Programmed torch height control with arc voltage - ARC system · Dust and smoke extraction by the automatic activation of the extracting chamber · HPR or HiFocus The longitudinal and lateral supply...

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www.varstroj.si 4 Technical characteristics VARPLAZ 1530 VARPLAZ 2040 VARPLAZ 2060 CNC control unit Phantom ST / XL Work width – A 1500 mm 2000 mm 2000 mm Machine width – B 2300 mm 2800 mm 2800 mm Work length – C 3000 mm 4000 mm 6000 mm Machine length - D 4250 mm 5250 mm 7250 mm Cutting heads 1xplasma ( plasma is chosen according to the material type and thickness) Cutting thickness Depending on the used plasma device Drive version AC servo motor Max. positioning speed 25000 mm/min Programming accuracy ±0,01mm Repeatability ±0,1mm Torch height control version C1000 (for plasma cutting)...

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5 www.varstroj.si CNC portal cutting machine VARCUT L1 Recommended plasma equipment: Plasma source Cutting thickness (mm) Plasma gas (mixtures) Powermax 1250 0,5 – 10 (20) Air / N2 D-12000 0,5 – 25 (30) Air Precise flame cutting · Single side longitudinal portal drive · Burny Phantom · Programming in a friendly environment in the chosen language · Easy i · Positioning and running with AC servo motors reliability · Positioning speed up to 6 m/min · ·· · CNC control unit with a LCD ’’Touch Screen’’ monitor mport of various CAD files Central gas diffusion with manometers A valve for automatic...

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www.varstroj.si 6 Technical characteristics VARCUT 2,1 L1/Ph-1,5x6,0/1G VARCUT 2,1 L1/Ph-2,0x6,0/1G CNC control unit Phantom Work width – A 1500 mm 2000 mm Machine width – B 2220 mm 2720 mm Work length – C 6000 mm 6000 mm Machine lengt – D 8000 mm 8000 mm Cutting heads 1xflame (optional: acetylene, propane butane or NG) Drive version AC servo motor Max. positioning speed up to 6000 mm/min Programming accuracy ±0,01 mm Repeatability ±0,15 mm Torch height control version MSX 750 CAP (for flame cutting) Ordering code 641872 641875 Torch height control options Manual MSX 750 MAN (for flame...

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7 www.varstroj.si F5 = 5%H + 95%N H35 = 35%H + 65%Ar 2 2 2 Plazma source Cutting thickness (mm) Plazma gas(mixtures) Powermax 1250 0,5 – 10 (20) Air / N2 D - 12000 0,5 – 25 (30) Air HiFocus 80i 0,5 – 15 (20) Air / O2 / N2 HiFocus 160i 0,5 – 30 (50) Air / O2 / Ar / H2 / N2 HiFocus 280i 0,5 – 50 (70) Air / O2 / Ar / H2 / N2 HiFocus 360i 0,5 – 60 (80) Air / O2 / Ar / H2 / N2 FineFocus 800 PLUS 5 – 60 (80) Air / O2 / Ar / H2 / N2 HSD 130 0,5 – 25 (32) Air / O2 / N2 HPR 130XD 0,5 – 25 (38) Air / O2 / N2 / H35 / F5 HPR 260XD 0,5 – 40 (60) Air / O2 / N2 / H35 / F5 Cutting machine range CNC portal...

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www.varstroj.si 8 B A C D Cutting machine range Technical CNC control uni tcharacteristics VARCUT 2,6 L2/Ph-2,0x6,0/1(G+PL) VARCUT 3,2 L2 /Ph-2,5x6,0/1(G+PL) Phantom ST Work width – A 2000 mm 2500 mm Machine width – B 3650 mm 4150 mm Work length – C 6000 mm 6000 mm Machine lengt – D 7500 mm 7500 mm Cutting heads 1xflame + 1xplasma Drive version AC servomotor Max. positioning speed up to 15000 mm/min Programming accuracy ±0,01 mm Repeatability ±0,1 mm Torch height control version MSX 750 CAP (for flame cutting) MSX 750 ARC (for plasma cutting) Ordering code ON REQUEST Torch height control...

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9 www.varstroj.si · Precise plasma cutting up to 25 mm/40 mm/70 mm (depending on the used plasma device) and flame cutting up to 150 mm · Positioning speed up to 15 m/min · Precise height guidance for plasma cutting with arc voltage - ARC system · Capacity height guidance for flame cutting - CAP system · Phantom CNC controller with programs for 50 macros or the use of NC programs made outside of the numeric control · Positioning unit for tube cutting · Dual side longitudional drive with AC servomotors and rack · The cutting machine’s base rail has a rigid structure, which prevents transfer...

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www.varstroj.si 10 Version with the positioning unit on the base rail’s inner side Version with the positioning unit on the base rail’s outer side C D Cutting machine dimensions VARCUT 2,6 L2/Ph / Cn VARCUT 3,2 L2/Ph / Cn VARCUT 3,7 L2/Ph / Cn Work width – A 2000 mm 2500 mm 3000 mm Machine width – B 3300 mm 3900 mm 4400 mm Work length – C 6000 mm 6000 mm 6000 mm Machine length - D 7200 mm 7200 mm 7200 mm B A C D B A Version with the positioning unit on the base rail’s INNER side Cutting machine dimensions VARCUT 2,6 L2/Ph / Cz VARCUT 3,2 L2/Ph / Cz VARCUT 3,7 L2/Ph / Cz Work width – A 2000...

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