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| | | selection of conductors | | |
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| | | The selection of conductors is determined from the nominal rated current of all motors working simultaneously on the system. | | |
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| | | Order: | | 1. Determination of ampacity 2. Selection of conductors | | 3. Control of voltage drop 4. Selection of current collectors | | |
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| | | As the premises and statements about output often differ, the following guidelines are to be considered:
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| | | Guidelines: | | If the individual motor output is known: Calculation process No: 1a), 1b), 1c) 3a), 3b) 4a) | | If only the total installed output per crane is known: Calculation process No: 1d), 1e) 3a), 3c) 4b) | | |
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| | | Determining current: Voltage drop Selection of current collector: | | |
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| | | 1. Determination of ampacity | | |
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| | | a) Rated currents and starting currents of motors Table 1: | | |
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| | | Direct current motor | | |
| | | Three-phase cage rotor (1500 U/min, 50 Hz) | | |
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| | | | | | | | | | | | | | | | | | | | | | | | output | | | 230 V | 400 V | 500 V | 660 V | | 110 V | 220 V | 440 V | | | | P | | cos pN | cos cpA | In | Ia | In | Ia | In | Ia | In | Ia | | In | In | In | | | | kW | % | | | A | A | A | A | A | A | A | A | % | A | A | A | | | | 0.75 | 74.5 | 0.78 | 0.76 | 3.2 | 14.4 | 1.8 | 8.1 | 1.5 | 6.8 | 1.1 | 5 | 75 | 9.2 | 4.6 | 2.3 | | | | 1.1 | 75 | 0.81 | 0.76 | 4.3 | 19.8 | 2.5 | 11.5 | 2 | 9.2 | 1.5 | 6.9 | 75 | 13.5 | 6.8 | 3.4 | | | | 1.5 | 77 | 0.82 | 0.76 | 5.8 | 27.3 | 3.3 | 15.5 | 2.6 | 12.2 | 2 | 9.4 | 77 | 17.2 | 8.7 | 4.4 | | | | 2.2 | 80 | 0.82 | 0.73 | 8.2 | 39.4 | 4.7 | 22.6 | 3.7 | 17.8 | 2.9 | 14 | 78 | 27 | 13.3 | 6.7 | | | | 3 | 80 | 0.79 | 0.73 | 11.1 | 54.4 | 6.4 | 31.4 | 5 | 24.5 | 3.5 | 17.2 | 80 | 34 | 17 | 8.5 | | | | 4 | 82 | 0.84 | 0.73 | 14.6 | 73 | 8.4 | 42 | 6.4 | 32 | 4.9 | 24.5 | 80 | 45 | 22 | 11 | | | | 5.5 | 83 | 0.85 | 0.65 | 19.6 | 100 | 11.3 | 57.6 | 8.6 | 43.9 | 6.7 | 34.2 | 84 | 61 | 30 | 15.5 | | | | 7.5 | 85 | 0.86 | 0.65 | 25.8 | 134.2 | 14.8 | 77 | 11.5 | 59.8 | 9 | 46.8 | 85 | 82 | 41 | 21 | | | | 11 | 87 | 0.86 | 0.6 | 36.9 | 195.6 | 21.2 | 112.4 | 17 | 90.1 | 13 | 68.9 | 86 | 120 | 60 | 30 | | | | 15 | 87 | 0.86 | 0.6 | 50 | 270 | 29 | 156.6 | 22.5 | 121.5 | 17.5 | 94.5 | 87 | 160 | 81 | 41 | | | | 18.5 | 88 | 0.86 | 0.6 | 61 | 335.5 | 35 | 192.5 | 27 | 148.5 | 21 | 115.5 | 88 | 195 | 97 | 49 | | | | 22 | 89 | 0.87 | 0.6 | 71 | 398 | 41 | 230 | 32 | 179 | 25 | 140 | 89 | 232 | 116 | 58 | | | | 30 | 90 | 0.87 | 0.6 | 96 | 547 | 55 | 314 | 43 | 245 | 33 | 188 | 89 | 315 | 155 | 78 | | | | 37 | 90 | 0.87 | 0.6 | 119 | 690 | 68 | 394 | 54 | 313 | 42 | 244 | 89 | 384 | 190 | 96 | | | | 45 | 91 | 0.88 | 0.6 | 141 | 832 | 81 | 478 | 64 | 378 | 49 | 289 | 90 | 462 | 230 | 116 | | | | 55 | 91 | 0.88 | 0.6 | 172 | - | 99 | 594 | 78 | 468 | 60 | 360 | 91 | - | 282 | 140 | | | | 75 | 91 | 0.88 | 0.6 | 235 | - | 135 | 826 | 106 | 647 | 82 | 500 | 92 | - | 380 | 190 | | | | 90 | 92 | 0.88 | 0.6 | 279 | - | 160 | 992 | 127 | 787 | 98 | 608 | 93 | - | - | 225 | | | | 110 | 92 | 0.88 | 0.6 | 341 | - | 196 | - | 154 | 970 | 118 | 743 | 93 | - | - | 277 | | | | 132 | 92 | 0.88 | 0.6 | 409 | - | 235 | - | 182 | - | 140 | 896 | 93 | - | - | 330 | | | | 160 | 93 | 0.88 | 0.6 | 491 | - | 282 | - | 220 | - | 170 | - | 93 | - | - | - | | | | | | | | | | | | | | | | | | | | | | | |
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| | | This table shows typical running values which should only be used if there are no other manufacturers instructions. | | |
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| | | Directions: Rated current: IN Cage rotor motors: X = 6 IA = X • IN Starting current: IA Slipring rotor motor: X = 2 Frequency regulated drives: X = 1.5 If the required motor outputs are not listed in this table, then use formula according to section 1d). b) Determining of the equivalent continuous currents (ID) at a running period of < 100 % ED (duty cycle). The rated currents (IN) of the individual motors are multiplied by the reduction factor (fED) for the running period. ID = IN ^ fED (PD = PN ^ fED) | | |
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| | | Table 2: Reduction factor for the running period of the motors. | | |
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| | | | | | | | | | | | | | | | Running period ED | 20% | 30% | 40% | 50% | 60% | 80% | 100% | | | | Reduction factor fED | 0.45 | 0.54 | 0.63 | 0.71 | 0.78 | 0.89 | 1 | | | | | | | | | | | | | | | |
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