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Why Carton Flow?
Carton Flow is a material handling solution that
addresses the two major cost drivers in today's
distribution and manufacturing facilities - labor
and space costs.
Order Picking
Order picking accounts for 40-60% of an
operation’s total labor cost. Most facilities use
pallet racking or shelving as their storage medium.
These storage mediums are static (product remains
in its stored position). Once the product in front
is picked, additional picks require reaching,
bending, and pulling. This adds time to the
pick process and puts additional strain and
stress on employees.
Lower Costs
Carton Flow remedies the inefficiencies of static
storage by creating a dynamic storage medium.
When the front product is picked, the remaining product flows to
the front. This ensures the product is always at the most accessible
pick point - the front. This increases pick rates up to 30% versus static storage pick rates. Additionally,
carton flow eliminates reaching, bending and pulling, producing an ergonomic safe picking process.
For most operations carton flow should be used for medium and slower moving SKU's. Typically this
represents 40-70% of an operation’s inventory. Carton flow systems condense and organize SKU's to
increase pick efficiency and minimize travel. For static storage systems up to 85% of a picker’s time is
spent traveling. A good carton flow system should reduce travel time by 40-80% when compared
to a pick process utilizing static storage.
Pick Modules
Pick modules are specialized carton flow systems designed for high volume order picking. Pick modules
are especially effective for large each pick operations. Pick to light systems are often incorporated into a
pick module carton flow system to generate pick rates in excess of 300 picks per man hour, more than
triple static storage pick rates.
The Track To Better Picking 3
Unex Seven Year Platinum Warranty
Unex “Platinum Products” are warranted to be free of defects
material and workmanship for a period of seven years from
the date of shipment. Warranty requires the equipment be
applied within the published guidelines.
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