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Tsubaki Power and Performance for the Automotive Industry
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Catalog excerpts

Tsubaki Power and Performance for the Automotive Industry - 2

Tsubaki Group Products and Network Tsubaki Global Network The Tsubaki Group's extensive network of production and sales bases supports our customers' businesses in real time around Japan and around the world. • Japanese manufacturing base Tsubaki Group manufacturing and sales company Tsubaki Group sales company Japan - Factories

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Tsubaki Power and Performance for the Automotive Industry - 3

North & South America (12 U.S.Tsubaki Holdings,lnc. Tsubaki of Canada Limited Tsubaki Kabelschlepp GmbH Tsubakimoto Automotive Tsubakimoto Chain (Tianiin) Co., Ltd. Tsubaki E&M (Shanghai) Co., Ltd. Full-scale production planned Tsubakimoto Singapore Pte Ltd Tsubaki Australia Pty Ltd

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Tsubaki Power and Performance for the Automotive Industry - 4

You’ll find many Tsubaki products bei There are many processes that go into making a motor vehicle. You’ll find Tsubaki products in all of these processes, from conveying vehicle bodies from the stockyard, components from the formation presses, and assembled bodies from the welding process to the coating process, to the mounting and assembly processes for the interior, engine, transmission, and other components, and finally to engine output, brakes, and shower testing lines. Tsubaki’s scrap conveyors are used in the press section Press Section Cutting, casting, forging, sheet metal presses,...

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ng used in automotive manufacturing Body Welding Section Welding and assembly of roofs and body panels components transmission, dashboard, ponents) and exterior components view mirrors, etc.) Coating Section Coating of bodies, doors, and other components Tsubaki floor and overhead conveyors are used in every section.

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Press Section Roofs, hoods, and other major body components are formed on 5,000 ton presses. Many precision components are formed on servo presses, and these servo presses use Tsubaki’s HY Series Ultra PX ultra-high strength timing belts. Rear door outer contour Hood outer contour HY Series Ultra PX Timing Belt HY Series is ultra -high strength, with 1.3 – 2.0 times the transmission performance of HC Series! Servo presses need highly durable, high strength belts that can handle frequent shock loads under continuous operation, so they use HY Series Ultra PX ultra-high strength timing belts...

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Large Size Conveyor Chain Several scrap conveyors operate beneath the floor of the press section, on to which scrap material is discharged. These scrap conveyors feature Tsubaki large size conveyor chains with slats attached to convey press scrap to outside the facility. Tsubakimoto Mayfran Scrap Conveyor Small Gear Motor The small gear motors that drive the scrap conveyors that discharge mill ends use Tsubaki hypoid motors. The output shaft features both a solid and hollow shaft with a wide range of reduction ratios available.

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Body Welding Section In the welding section, pressed components are automatically welded onto vehicle bodies using multi-axis robots. Tsubaki plastic Cableveyors guide and protect the welding gas hoses as well as power and signal cables on these robots. Plastic Cableveyor Tsubaki plastic Cableveyors come in an extensive array of sizes and shapes and are used to guide and protect cables and hoses in multi-axis robots and other specialized equipment. They use flame resistant certified material for peace-of-mind use in areas that require inflammability. HC Series Ultra PX Timing Belt The guns...

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Coating Section Primer Coat The vehicle body primer coat is electrodeposited for rust resistance, so the body is hung from the ceiling and conveyed submerged through a pool of coating. After the intermediate coat, each body is set on a cart and driven by friction rollers, which use Tsubaki’s small gear motor gear reducers. Small Gear Motor Intermediate Coat The intermediate coat makes the vehicle body surface smooth and prevents fading. This gray coat is sprayed all over the body using a coating robot. These multi-axis robots use Tsubaki plastic Cableveyors to support and guide their power...

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Assembly Section Doors, interior components, seats, and tires are attached to the coated vehicle body in the assembly section. The bodies are conveyed on slat conveyors, conveyed by special suspension fixtures from the ceiling, or conveyed by carts driven by friction rollers with the assembly workers also riding on top. The components are all attached where designated. Components to be attached travel along separate conveying routes alongside the vehicle bodies, where they are attached by workers. Bearing Roller Conveyor Chain Tsubaki Bearing Roller Conveyor Chain features cylindrical...

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Liftmaster Used to transfer assembled heavy components (engines, transmissions, suspensions) and vehicle bodies to the next process, the Tsubaki Liftmaster is a lifter with a screw-type support beam and internal guide. These lifters can be installed simply with just bolts, with no need to dig pits. Zip Chain Lifter The Zip Chain Lifter is a high speed lifting device that can lift body vehicle components for attachment and stop them at the eye level of assembly workers with unparalleled precision. This increases work efficiency and productivity by improving working posture, and increases...

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Tsubaki Power and Performance for the Automotive Industry - 12

Assembly Section (Component Conveyance) RS Attachment Chain These chains are often used on short conveyors (normally less than 10m long) to convey small parts at small pitches. These chains are ideal for reducing noise and creating friendly work environments. Application: Tire conveyors Small size conveyor chain with dogs convey to fixed positions Conveyor lifting one tire at a time from the upper conveyor Application: Tire conveyor before body assembly Double Pitch Chain This conveyor chain features flat plates with attachments and double the pitch of standard ANSI roller chain. It has...

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Tsubaki Power and Performance for the Automotive Industry - 13

Double Plus Chain Combining both small and large rollers, this unique chain enables 2.5x high speed conveyance. Chain speed can be kept low, which allows for quiet accumulation. Snap covers can also be attached to prevent parts from falling into the frame. Application: Seat conveyor Lube Free Small Size Conveyor Chain (Lambda Small Size Conveyor Chain) This chain uses special oil impregnated bushes and is available in most small size conveyor chain models. This lube-free roller chain has received high praise for its performance since its launch in 1988. Lube-free, long life operation:...

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