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| | | Caliper Disc Brakes ErTT^ | | |
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| | | SELECTION: FORMULAE: VEHICULAR M VEHICULAR APPLICATIONS FORMULAE | | |
| | | features applications selection graphs pneumatic brakes p10 p20 p220 hydraulic brakes h10 h20 h220 h220i h441 h960 hydraulic/ mechanical brake combos h/me20 h/me220 mechanical brakes me10 me20 me220 mb3 fs20 fs220 fs220i fs595 discs hubs & bushings tension control combinations intensifier selection worksheet | |
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| | | Calculation of Torque Required wr[ a+±-g 100 Dynamic T =-—-- (D) | | Calculation of Heat Generation and Required Dissipation (Vehicular) | | |
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| | | [24] | | |
| | | [27] | | |
| | | E | | WV2 | | |
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| | | 2g | | |
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| | | | | | | | | | | | Where; | T | | Torque perAxle, vehicle, or wheel; in-lbs | | | | | W | | Weight on axle including weight transfer, if any, vehicle or wheel; lbs. | | | | | R | | Loaded tire radius; in. | | | | | g | | 32.2 ft./sec2 | | | | | b | = | % of grade | | | | | D | = | Gear Reduction, if drive line mounted | | | | And | a | = | Deceleration rate; ft/sec2 | | | | V a = — = f | 2S | | [25] | | | | Where; | V | = | Velocity of vehicle, ft./sec., at moment of brake application | | | | | t | = | Stopping time required; seconds | | | | | S | = | Stopping distance of vehicle; ft. | | | | | | | | | | | |
| | | Where: E = Kinetic Energy; ft-lbs W = Weight of axle, vehicle, or wheel; lbs. V = Design speed of vehicle; ft/sec. stopping \
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| | | [28] | | |
| | | BTU/hr. = generated | | frequency/hr.J | | |
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| | | 778 | | |
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| | | Then solving for the number of square feet of exposed disc area to dissipate the heat generated: | | |
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| | | [14] | | |
| | | Sq. Ft. Disc Area = | | BTU/hr | | |
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| | | 660 | | |
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| | | The constant of 660 is based on a maximum disc temperature of 300°F. If there is a restriction in the disc diameter(s) and there is sufficient time between stops or multiple of stops for heat dissipation then we can size the disc to act as a heat sink. | | |
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| | | wrI"-^ " 1_100 _ | | |
| | | BTU/hr. | | |
| | | [26] | | |
| | | [9] | | |
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| | | Parking T : | | |
| | | (220)(Sp) Where; Wd = Weight of disc; lbs. | | |
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| | | D | | |
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| | | Specific heat of disc may be taken as .12 for steel; BTU/lbs-°F Refer to Table 1 (page 94) for selection. If your requirement falls outside of the standard(s) you may calculate the required thickness based on the maximum allowable diameter: | | |
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| | | Wd Thickness is in inches Area of maximum allowable diameter; in2 | | |
| | | Disc Thickness = | | | [10] | | |
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| | | Where; | | |
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| | | A | | |
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| | | If it is found the disc thickness is unrealistic from an economic or space limitation standpoint, multiple discs will have to be provided or force ventilation must be considered. | | |
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| | | dlblomatic | | |
| | | omatic.com | | |
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| | | EXCELLENCE «V MOTION* | | |
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