Features and Types Ball Screw
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Features and Types Ball Screw - 1

Ball Screw Features of the Ball Screw Driving Torque One Third of the Sliding Screw With the Ball Screw, balls roll between the screw shaft and the nut to achieve high efficiency. Its required driving torque is only one third of the conventional sliding screw. (See Fig.1 and Fig.2.) As a result, it is capable of not only converting rotational motion to straight motion, but also converting straight motion to rotational motion. Ball Screw Sliding screw Sliding screw Lead angle (degree) Lead angle (degree) Fig.1 Positive Efficiency (Rotational to Linear) Fig.2 Reverse Efficiency (Linear to Rotational) Calculating the Lead Angle : Lead angle : Ball center-to-center diameter : Feed screw

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Features and Types Ball Screw - 2

Features and Types Features of the Ball Screw Relationship between Thrust and Torque The torque or thrust generated when thrust or torque is applied is obtained from equations (1) to (3).  Driving Torque Required to Gain Thrust T : Driving torque (N-mm) Fa : Frictional resistance on the guide surface (N) Fa= mg  : Frictional coefficient of the guide surface g : Gravitational acceleration (9.8 m/s2) m: Mass of the transferred object (kg) Ph : Feed screw lead (mm) 1 : Positive efficiency of feed screw (see Fig.1 on B ) m: Mass T: Driving torque Feed screw Guide surface  Thrust Generated...

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Features and Types Ball Screw - 3

Examples of Calculating Driving Torque When moving an object with a mass of 500 kg using a screw with an effective diameter of 33 mm and a lead length of 10 mm (lead angle: 530’), the required torque is obtained as follows. Rolling guide (= 0.003) Ball Screw (from = 0.003, = 0.96) Fa: Frictional resistance 14.7N Feed screw (Ball screw efficiency η = 96 ) Guide surface (Rolling friction coefficient μ = 0.003) Frictional resistance on the guide surface Fa=0.003 Driving torque Rolling guide (= 0.003) Ball Screw (from = 0.2, = 0.32) Fa: Frictional resistance 14.7N Feed screw (Sliding...

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Features and Types Ball Screw - 4

Features and Types Features of the Ball Screw Ensuring High Accuracy The Ball Screw is ground with the highest-level facilities and equipment at a strictly temperaturecontrolled factory, Its accuracy is assured under a thorough quality control system that covers assembly to inspection. Automatic lead-measuring machine using laser ACCUMULATED LEAD –20 Fig.3 Lead Accuracy Measurement Table1 Lead Accuracy Measurement Item Directional target point Representative travel distance error Fluctuation Actual Standard value measurement 0 Ball Screw Lead deviati

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Features and Types Ball Screw - 5

Capable of Micro Feeding The Ball Screw requires a minimal starting torque due to its rolling motion, and does not cause a slip, which is inevitable with a sliding motion. Therefore, it is capable of an accurate micro feeding. Fig.4 shows a travel distance of the Ball Screw in one-pulse, 0.1-m feeding. (LM Guide is used for the guide surface.) Time (s) Fig.4 Data on Travel in 0.1-m Feeding

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Features and Types Ball Screw - 6

Features and Types Features of the Ball Screw High Rigidity without Backlash Since the Ball Screw is capable of receiving a preload, the axial clearance can be reduced to below zero and the high rigidity is achieved because of the preload. In Fig.5, when an axial load is applied in the positive (+) direction, the table is displaced in the same (+) direction. When an axial load is provided in the reverse (-) direction, the table is displaced in the same (-) direction. Fig.6 shows the relationship between the axial load and the axial displacement. As indicated in Fig.6, as the direction of...

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Features and Types Ball Screw - 7

Capable of Fast Feed Since the Ball Screw is highly efficient and generates little heat, it is capable of a fast feed. Example of High Speed Fig.7 shows a speed diagram for a large lead rolled Ball Screw operating at 2 m/s. [Conditions] Item Large Lead Rolled Ball Screw WTF3060 (Shaft diameter: 30mm; lead: 60mm) Maximum speed 2m/s (Ball Screw rotational speed: 2,000 min-1) Guide surface

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Features and Types Ball Screw - 8

Features and Types Features of the Ball Screw Example of Heat Generation Fig.8 shows data on heat generation from the screw shaft when a Ball Screw is used in an operating pattern indicated in Fig.9 [Conditions] Item Double-nut precision Ball Screw BIF4010-5 (Shaft diameter: 40 mm; lead: 10 mm; applied preload: 2,700 N) Maximum speed 0.217m/s (13m/min) (Ball Screw rotational speed: 1300 min-1) 0.0042m/s (0.25m/min) (Ball Screw rotational speed: 25 min-1) Guide surface Ball Screw Time (min) Fig.9 Ball Screw Heat Generation Data

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