Catalogue Nondestructive Analysis of Welds and Welding Materials
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Nondestructive Analysis of Welds and Welding Materials
Verifying the Critical Chemistry of Alloy Weldments with Han dheld XRF
Overview
The use of proper filler material is a major factor in the successful joining of alloys to ensure the quality and integrity of a welded joint. When choosing the optimum filler alloy, both the base materials and the desired qualities and performance of the weldment must be carefully considered.
Once the metallurgical engineer has specified the iller material for a given application, many users simply depend upon their supplier to provide the correct alloy as marked. Unfortunately, mistakes and mix-ups in this material can and do happen. In some industries, a mix-up in the weld material will simply degrade the quality of the inal product. In others, such as petrochemical piping systems or aerospace applications, the consequences of using the wrong iller material can range from costly to disastrous, and may involve loss of property, loss of revenue, and even loss of life.
Positive material identification (PMI) using handheld x-ray fluorescence (XRF) has become essential for verifying weld materials and inal joints at various stages of the use cycle, including incoming material inspection, in-process veriication, and inal product inspection.
This procedure provides operational savings by reducing the time required for maintenance or turnaround, and has the potential for saving months of operational losses under potentially catastrophic conditions.
WeldSpot, an optional, revolutionary small-spotfeature allows users to better isolate and analyze welds; use in conjunction with CamShot Suppliers of ccd camera and sample imaging system.
I
NITON XL3 Benefits At-a-Glance
• High throughput - fast, comprehensive testing
• Laboratory quality composition analysis
• Optional WeldSpot small-spot focus feature for better isolation of weld beads and CamShot CCD professional camera, sampling imaging system for positioning, analyzing, and recording analytical results
• Easy verification of weld materials prior to assembly and installation
• Non-destructive - the analyzed materials are not defaced in anyway
• Little or no sample preparation required
The Requirement for PMI
In high-risk services, 100% material inspection is usually required - with many industrial customers such as the petroleum and chemical processing industries requiring PMI documentation from their fabricators and suppliers. Handheld Thermo Scientific NITON® XL3 Series Xrf analysers are the world standard in PMI instrumentation. Welding materials, piping, components and associated parts all can be easily veriied prior to assembly and installation, as well as tested during in-service operation using these high-performance suppliers of analyzers.
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