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| | | TrueMill C | | |
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| | | Surfware's new patent-pending toolpath engine, TrueMill™, provides dramatic reductions in cycle time by dynamically managing tool loads. Using the superior motion control of CNC machine tools, TrueMill precisely controls the tool's engagement with the material to facilitate deep depths-of-cut and large stepovers. Only available in SURFCAM Velocity™, TrueMill technology redefines high speed machining. Redefined: | | |
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| | | High Speed Machining | | |
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| | | As seen at RPM fSf Northridge, CA | | |
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| | | Material: 8" x 83/4" x I W (20.3cm x 22.2cm x 3.8cm) 6061 aluminum billet Tools used: shear hog face mill, 90° spot drill, #36, #7, 7/32" drills and 3/16", 1/4", 1/2", 3/4" endmills | | |
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| | | The Challenge: | | |
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| | | Elevation Drive Turntable for Tactical Automatic Landing System (TALS) unmanned aerial vehicle data link | | |
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| | | The Result: | | |
| | | SURFCAM | | |
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| | | SURFCAM o 12,000 RPM o 175 IPM (4,445 mm/min) o .200" (5.08 mm) o .220" (5.59 mm) 83.1- 180° o 47.32 in3 (775.44 cm3) ° 44 minutes 43 seconds | | |
| | | *—lbrTRU@Miir o 12,000 RPM o 650 IPM (16,510 mm/min) o .600" (15.24 mm) o .375" (9.53 mm) o 120° o 47.32 in3 (775.44 cm3) ° 27 minutes 55 seconds | | |
| | | SPINDLE SPEED FEED RATE DEPTH-OF-CUT STEPOVER DEGREES OF ENGAGEMENT MATERIAL REMOVED CYCLE TIME | | |
| | | TrueMill provided a 38°% reduction in overall cycle time | | |
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| | | SURFCAM Velocity, powered byTrueMill, unlocks the previously untapped capabilities of any CNC. | | |
| | | Roughing time was reduced by 83%. With traditional programming, pocketing cycle time was 17 minutes I I seconds versus only 2 minutes 54 seconds using TrueMill. | | TrueMill Reference performs superior corner pickingwhich better prepares the part for finishing. | | By providing a constant load on the cutting tool, TrueMill's optimal toolpaths also significantly extend both machine and tool life. | | |
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| | | Experience the truth in machining | | |
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