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SV-2400 Series Precision Vertical Honing System

SV-2400 Series Precision Vertical Honing System

SV-2400 Series Precision Vertical Honing System

Product catalog summary
Overview: The SV-2400 Series is a precision vertical honing system designed for large bore applications, offering a combination of power, precision, and technology to enhance productivity and cost-effectiveness. It features a patent-pending stroking system for true vertical strokes and consistent bore quality.
Specifications: The system is equipped with a 7.5 kW spindle motor and is suitable for bores ranging from 14 mm to 200 mm. It supports various applications including engine blocks, gear hobs, and construction machinery components. The SV-2400 Series offers multiple models with different stroke travel capabilities: SV-2410 (762 mm), SV-2460 (1475 mm), and SV-2490 (2285 mm).
Features: Key features include a stainless steel enclosure, multiple spindle configurations, a modular column design, and a precision spindle with high torque output. The system also includes a servo rotary feed system, T-slot table, auto lubrication, and a wide-open door design for easy access.
Operator Interface & Software: The system uses a Windows-based industrial PC control panel with a color touch screen, offering easy setup and operation. It includes features like bore profile display, servo control X-axis, and optional in-process air gage feedback control.
Customization & Automation: The SV-2400 Series can be customized with options like elevated fixture frames, air gage wands, robot interfaces, and automation PLCs. It supports integration with servo and manual rollover cradles and custom guarding.
Tooling & Abrasives: Sunnen offers a wide range of tooling options including PH Precision Multi-Stone Honing Tools, CV/CK Cylinder Honing Tools, and GHSS Single-Stage Multi-Stone Tools. The system supports various abrasives and lubricants to optimize honing performance.
Global Support: Sunnen provides comprehensive global support with technical services centers and a network of representatives worldwide to assist with installation, operation, and training.
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Catalog excerpts

SV-2400 Series Precision Vertical Honing System-1

above and beyond honing

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SV-2400 Series Precision Vertical Honing System-2

The SV- 2400 Series honing machines combine power, precision, durability and technology to make vertical honing more economical and productive than ever before. This innovative solution incorporates a patent-pending stroking system that produces a true vertical stroke and can dwell in any part of the hole, end-to-end, producing the straightest, roundest bore possible with a consistent crosshatch pattern. With its 7.5 kW (10 HP) spindle motor and powerful tool stroking motor, the SV-2400 Series can handle almost any job. It is perfect for mid- to high-volume production in large bores 14 mm to...

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SV-2400 Series Precision Vertical Honing System-3

• All types of engine blocks • Gear hobs • Refrigeration compressors • Landing gear components • Large connecting rods • Construction machinery and military tank hydraulic blocks • Bearing sleeves For ease of setup, the SV-2400 Series features a multi-axis hand wheel for fine-tuning the vertical stroke, honing tool position, column position (SV-2410 only) and optional cradle position. And, because it's built on a proven, modular platform, this system can be automated or otherwise customized to meet your exact requirements. Your Sunnen Technical Specialist will work with you to determine the best...

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SV-2400 Series Precision Vertical Honing System-4

Superior Features put the SV-2400 V-2400 in a Class by Itself. Standard & Optional Features • Attractive, long-life, low-maintenance stainless steel enclosure provides a clean working environment and ensures operator safety. • Multiple-spindle configurations available. • Flexible modular column design allows ease of customization for your specific application. • Precision spindle with high torque output belt drive delivers superior bore quality. • Servo rotary feed system and superior tooling choices (GHSS; GHTS; PH; CV/CK; P20/P28; MPS) deliver extremely precise bores. • T-Slot table and optional...

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SV-2400 Series Precision Vertical Honing System-5

Operator Interface & Software Features • Windows®-based industrial PC control panel features color touch screen, easy-to-use drop-down menus, unlimited storage capacity for job setups, programmable custom tools, and multiple language display. • Bore profile display shows bore straightness during the cycle. • Servo Control X-axis (left-right 1143 mm/45 in. travel) allows programming positions for multiple in-line bore honing. (Sv-2410 0nly, not available on the SV-2460/Sv-2490.) • Optional, in-process air gage feedback control provides optimal bore size and geometry. • Optional post-process gaging...

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SV-2400 Series Precision Vertical Honing System-6

Specifications: Diameter Range (ID): * 19 - 203 mm (.75 - 8 in.) Workpiece Weight:* 900 kg (2000 lbs.) Work Area Envelope: 1016 x 1778 mm (40 x 70 in.) Customize the SV-2400 Series To Your Exact Requirements Sunnen’s high-precision honing systems represent the very finest solutions available anywhere in the world. They are reliable, durable, and flexible systems designed to deliver the production quality and precision our customers have Stroke Travel:* SV-2410 - Up to 762 mm (30 in.) SV-2460 - Up to 1475 mm (58 in.) SV-2490 - Up to 2285 mm (90 in.) Reciprocation Rate (Stroke - Z Axis): SV-2410...

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SV-2400 Series Precision Vertical Honing System-7

The SV-2400 series features the latest technology in vertical honing for bores 15 mm to 200 mm (.50 in. to 8.0 in.)* Tooling choices include diamond or Borazon multi-stone tools and vitrified abrasives tools. PH Precision Multi-Stone Honing Tools New features on this line of multi-stone honing tools optimize bore geometry and efficiency in mid- and high-volume production applications. Tools can be built to meet any need, and are available in singlestage and two-stage models. PH tools can hold 12 or more stones to produce optimum straightness and roundness. Available with integral plug sizing or...

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SV-2400 Series Precision Vertical Honing System-8

a legac y of excellence since 1924. Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Switzerland – Sunnen AG Phone +41 71 649 33 33 Fax +41 71 649 33 34 Email [email protected] www.sunnen.ch to customer application challenges. The Centers also provide...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.