Precision Honing Supplies
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Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email sunnen@sunnen.com www.sunnen.com Poland – Sunnen Polska Sp. z o.o. Phone +48 22 814 34 29 Fax +48 22 814 34 28 Email sunnen@sunnen.pl www.sunnen.pl Belgium – Sunnen Benelux BVBA Phone +32 38 80 2800 Fax +32 38 44 3901 Email info@sunnen.be www.sunnen.be Precision Honing Supplies ABOVE AND BEYOND HONING Czech Republic – Sunnen s.r.o. Phone +420 383 376 317 Fax +420 383 376 316 Email sunnen@sunnen.cz www.sunnen.cz China – Phone Fax Email Precision Honing Supplies ABRASIVES | TOOLING | GAGING | FIXTURING | LUBRICANTS | ACCESSORIES Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ©2012 Sunnen Products Co.

Our Global Commitment Sunnen began selling machines and accessories internationally shortly after the company was founded in 1924. Headquartered in St. Louis, Missouri, Sunnen's worldwide network includes more than 50 authorized distributors. Sunnen's international facilities extend to Switzerland, Italy, the United Kingdom, Poland, Brazil, Belgium, France, Russia, the Czech Republic and China. We are committed to providing products and services wherever they are needed in the world. Since its beginning Sunnen has concentrated on the technology of precision honing. Today we are the largest,...

From Start to Finish Sunnen is on Your Team Sunnen service just starts with the delivery of your machine. From operator training to problem solving, to fast parts and acces­ ories shipment, s Sunnen is on your team. Service in Your Shop Sunnen’s factory-trained sales engineers and service specialists help get your new Sunnen equipment set up and running, and they follow through to help solve technical problems, train new operators and keep you up-to-date on shop operations. Built and Backed by Sunnen... …Your assurance of the precision work that helps maintain the highest quality in your...

SUNNEN BORE SIZING AND FINISHING... For many years Sunnen’s hallmark product was the widely popular manual honing machine. We now offer a wide variety of precision honing systems for specialized applications as well as automated highproduction packages. Whether the bore you need to size is small or large, simple or complex, Sunnen has the complete system for you... just contact your Sunnen Field Engineer or authorized Sunnen International Distributor. Vertical Honing Systems Sunnen offers a vertical honing system for virtually any budget and any application from the fast, economical SV-10...

PERFECT FOR ALL TYPES OF APPLICATIONS Table of Contents Honing Unit Selection Guide:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 1 ML-Spindle (ML, MBB, & LBB Machines) Abrasives and Tools: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 D-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,52-2,54 mm (.06-.10"). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 to 2.1 K-, JK-, BL-, & L-series . . . . . . . . . . . . . ....

Honing Unit Selection Guide How To Select A Honing Unit The honing unit best suited to any particular job depends on the type and dimension of the bore, material to be honed and tolerance required. The honing unit group can be selected from the table below. Specific mandrels and honing stones are selected from pages indicated in the table. For complete information on honing stones and surface finish see pages 12.1 and 12.2. BORE DIAMETER OPEN HOLES WITH NO INTERRUPTIONS [/ ////////7T\ zzzzzzzzzz OPEN HOLES WITH KEYWAYS OR SPLINES Bores with interruptions such as these require keyway honing...

To Select A Honing Unit, Follow These 2 Steps 1. Identify sketch most closely resembling bore to be honed. 2. See page listed for selection of most suitable honing unit. NOTE: Be sure stone length fits general requirements discussed with the sketches, and that mandrel shank is long enough if a counterbore is present. Dimensions are given on each page.

Adaptor Wedge Adaptor Stone Truing Sleeve (Drive) or Note: D2 Mandrels cannot be modified for blind holes. Order 1-5 For Complete D2 Honing Units DD2 Mandrel Wedge not includedH 1 D2-L Mandrel Wedge not included Wedge Truing Sleeve D2A-S Adapter Set 1 Each W-Standard Length

Standard Length Shank Length Extended Length Reach Length D2A thru D2E (S or H) Shank Lenth - 27.5 mm (1.08") Reach Lenth - 38.6 mm (1.52") D2F (S or H) Shank Lenth - 27.5 mm (1.08") Reach Lenth - 40.2 mm (1.58") In some cases, stones other than the RECOMMENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Additional abrasive specifications available to...

Truing Sleeve Order 1-5 For Complete K3 Honing Units K3 Mandrel Replacement Parts K3-W Wedge Replace when wear begins to show. LN-3025C Stone Retainer LN-3211A Wedge Guide Diamond Plated Super Mandrels+ Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add-D.+ Example: K3-100CS-D. Extended Shank Mandrels* Available for honing parts that are too long to be honed with a...