E-119 WEX Sumi Wave Mill Series
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Sumi Wave Mill Series – New grades ACM200/ACM300 specially suited for ISO M and S area – Chipbreaker E/EH type for stainless steel and exotic alloys – High efficiency machining – Excellent machining accuracy and surface finish

Wave Mill Series Features Wide Application Range Maximum ramping angle depends on the cutter diameter. Precision Insert with Strong Cutting Edge and Low Cutting Force Wave shaped cutting edge design lowers cutting resistance yet improves cutting edge strength. Achieving high quality finish with high precision cutting edge. Smooth cutting even for deep grooves and low rigidity machines. High precision curved cutting edge 6 types of chipbreaker design (L, G, H, E, EH and S) 9 milling grades for a wide range of work materials and applications. - ACP100, ACP200, ACP300 (steel milling grades) -...

Wave Mill Series WEX Type Cutting Performance Squareness of machined shoulder 25 Shoulder Milling Tool shoulder height (mm) Competitor‘s Cutter Previous Cutter Fracture Resistance Cutting resistance (main component) is approx 15% lower than conventional cutters. Reduced cutting resistance Huge increase in fracture resistance with improved cutting edge strength. Feed force Back force + No Breakage Huge Increase Principal force Cutting Length (mm) Cutting Force Back force - Work Material: St 42-3 Cutter: WEX 3032 E (Ø32) Insert: AXMT170508PEER-G Grade: ACP200 Cutting Conditions: Tool shoulder...

Wave Mill Series Chipbreaker Selection Good E Type chipbreaker for exotic alloys Cutting Edge Sharpness Cutting Edge Strength Characteristics Work Material Steel, Cast Iron Stainless Steel, Exotic Alloy General Purpose Strong Edged General Purpose Strong Edged High Rake Features Chipbreaker Profile for 2000 Series Insert Chipbreaker Profile for 3000 Series Insert 25° Light cut, low rigidity milling and reduced burrs Main chipbreaker Roughing, general purpose heavy interrupted and to interrupted milling hardened steel milling Light cutting to general purpose Heavy interrupted machining...

Wave Mill Series WEX Type Grade Selection Medium Cut Rough to Heavy Cutting Grade Finishing to Light Cutting Rough to Heavy Cutting Coated Carbide Grade Finishing to Light Cutting Coated Carbide Coated Carbide Coated Carbide Feature of Coat Super FF Coat CVD: Chemical Vapor Deposition The unique CVD process, super FF coat technology, produces ultra-flat boundary faces between coating layers and super fine particles to achieve higher reliability and longer tool life. TiCN Coating Hardness (GPa) Feature Coating hardness 30% increase. Coating surface roughness 50% reduction. Conventional...

Wave Mill Series WEX 2000 Type WEX 2000 E/EL Rake Radial 8°~ 15° Angle Axial 16°~ 24° WEX 2000 F Rake Radial 16°~ 18° Angle Axial 23°~ 25° Body (Short Type „E“) Body (Long Type „EL“) Stock l l m Application High Speed / Light cut General Purpose Roughing Cat. No. AXMT 123504 PEER-G 123508 PEER-G 123512 PEER-G AXMT 123504 PEER-H 123508 PEER-H 123512 PEER-H AXMT 123504 PEER-E 123508 PEER-E 123512 PEER-E AXMT 123508 PEER-EH AXET 123502 PEFR-S 123504 PEFR-S 123508 PEFR-S Body (Long Type „E“ + Small Shank) Cat. No. Body (Weldon Shank Short Type „EW“) Cat. No. Coated Carbide - General type -...

Wave Mill Series WEX 3000 Type WEX 3000 E/EL Rake Radial 8°~ 15° Angle Axial 16°~ 24° WEX 3000 F Rake Radial 12°~ 15° Angle Axial 19°~ 24° Body (Short Type „E“) Cat. No. Body (Shell Type „F“) Euro stock Body (Short Type „E“ + Small Shank) Inserts for WEX3000 Type 10,2 Application High Speed / Light cut General Purpose Roughing Cat. No. AXMT 170508 PEER-L AXMT 170504 PEER-G 170508 PEER-G 170512 PEER-G 170516 PEER-G 170520 PEER-G* 170530 PEER-G* AXMT 170508 PEER-H 170512 PEER-H AXMT 170504 PEER-E 170508 PEER-E 170512 PEER-E 170516 PEER-E 170520 PEER-E* 170530 PEER-E* AXMT 170508 PEER-EH AXET...

Wave Mill Series Modular Tools Features Modular Type + Carbide Arbor Standard Type (Single Piece) Standard type (single piece) has only 2D-3D length but modular type fixed with a carbide arbor can achieve 6D length. Cutting Conditions: Work Material: C50 vc = 100m/min Cutter: WEX 2025 M12Z4 (Ø25x4teeth) ft   = 0,1mm/t Machine: M/C BT50 ae = 8mm x 3passes ap = 2,0mm Noe: Actual tool overhang amount depends on the tooling, machine and work rigidity. Cutting Performance Steel arbor Carbide arbor Carbide arbor Overhang Amount Application Range Work Material: C50, Steel arbor Referrence Line...

Wave Mill Series Modular Tools WEX 2000 M Rake Radial 10°~ 18° Angle Axial 14°~ 25° WEX 3000 M Rake Radial 8°~ 15° Angle Axial 16°~ 24° Endmills for High Efficiency, High Quality Finish Head Stock - General type - Strong cutting edge - For stainless steel / exotic alloy - Strong edge for stainless steel / exotic alloy - For aluminium alloy Euro stock m Japan stock – Unable to produce Cutter body modification is required Spare Parts Screw BFTX 0305 IP BFTX 0306 IP BFTX 0407 IP BFTX 0409 IP Applicable Endmill Cutter Series Cutter Identification Recommended Tightening Torque (N·m) Cat. No....

Wave Mill Series Recommended Cutting Conditions 12,5mm Unalloyed steel, <0, 15%C, annealed „ , <0, 45%C, annealed „ , <0, 45%C, tempered „ , <0, 75%C, annealed „ , <0, 75%C, tempered Low alloyed steel, annealed „ , tempered „ , tempered „ , tempered High alloyed and tool steel, annealed „ , tempered Stainless steel, ferritic/martensitic, annealed Martensitic, tempered Austenitic, plunged Grey cast iron Nodular cast iron High tempered resist. alloys, Fe based, annealed „ , hardened Aluminium alloy, Si < 13% Aluminium alloy, Si > 13% Copper alloy Coated Carbide „Diamond like Carbon“ Coated...

Wave Mill Series WEX Type Recommended Cutting Conditions Block, 42CrMo4 Die Mold, Low Carbon Steel Achieving comparably smaller step marks on the machined side wall, WEX type also is capable of performing finishing applications. The current tool suffers from short tool life due to breakage. WEX could achieve double the tool life without any breakages. Cutting Data: Cutter: WEX 3032 E (Ø32) Insert: AXMT170508PEER-G Grade: ACP200 Cutting Data: Cutter: WEX 3032 E (Ø32) Insert: AXMT170508PEER-G Grade: ACP100 Current tool suffers from short tool life due to chipping as a result of cutting...