Catalog excerpts
Profile360™ In-Line Profile Measurement System For rubber, ceramic, plastic, and wood-plastic composite extrusions, roll-formed metal profiles, wire and any other profile.
Open the catalog to page 1In-Line Inspection... Bottom Line Improvement At Starrett-Bytewise Measurement Systems we produce non-contact in-line measurement solutions specialized for profile manufacturing industries. We are a complete solutions provider - we manufacture line laser sensors, build multi-sensor systems, produce the application software, and provide the sales and service network to assure that you are well supported. Our products are found around the world among the largest global manufacturers as well as the smallest privately-owned companies. For these companies, Profile360 is a core component of their...
Open the catalog to page 2The Better Solution for Profile Measurement Systems. Profile360 is an in-line, real-time, non-contact measurement system for continuously monitoring key profile dimensions in complex shapes such as rubber, ceramic, plastic, and wood-plastic composite extrusions, roll-formed metal profiles, and profiled wire. Profile360 employs CrossCheck Line Laser Sensors to digitize the profile, compare it to a CAD template, and continuously monitor key dimensions. Dimension changes often indicate a change in material, equipment, or process, resulting in poor quality or high scrap or reclaim cost....
Open the catalog to page 3Auto Seals When auto sealing extrusion lines go out of specification, they produce about $1,400 per hour in scrap. The scrap is not recyclable because the rubber is vulcanized, and often is cured over metal reinforcement. The result is a loss in raw materials, labor, energy, landfill cost, and production time. Profile360 alarms any time dimensions change so that the operator can act to correct the process, save scrap, and improve production. The Profile360 investment payback period is achieved in 32 hours of scrap savings. If you can avoid 1 hour’s worth of scrap per week, your Profile360...
Open the catalog to page 4PVC profiles can distort during calibration and cooling, resulting in non-usable profiles. In-line checking with Profile360 assures that the operator will be alerted any time there is a change in size, shape, or squareness. This helps reduce the time and cost of rework and improves yield. Since Profile360 provides real-time measurement, there is no need to cut samples, de-burr the cut edges, and walk to a central off-line inspection station in order to check dimensions. Profile360 greatly reduces the cost of dimension checking, and provides a much faster result. • Monitor angles,...
Open the catalog to page 5Wood-Plastic Composite Wood-plastic composites have variations in raw material properties, humidity, and barrel temperature, and these variations can result in profiles that swell or sag, resulting in defective boards. Profile360 is employed to continuously monitor profiles coming out of the die to assure the process is under control and the size and shape is correct. Profile360 can measure boards to the lower end of the allowable tolerance range in order to reduce the raw material cost per board, resulting in payback within 100 days. Cost Savings Nominal Board Size Target Area Reduction...
Open the catalog to page 6Roll-formed profiles often go out of specification during a run because the incoming coils have lot-to-lot variations in width, thickness, crown, camber, and physical properties. Requiring the setup technician to adjust for the material changes. Pending manual inspection, to isolate the out-of-specification material, a long run can produce materials not to specification. Profile360 offers several advantages: • Quickly validate the roll stand setup. • Make progressively small roll adjustments and immediately see the result. • Decrease the set-up time by eliminating off-line checking process....
Open the catalog to page 7Ceramics Ceramic extrusions, especially high-precision extrusions used for automotive catalytic converter substrates, can distort at each stage of manufacturing extrusion, degassing, and firing. Profile360 is used at each stage to verify that the process is under control. The error vector display highlights all non-conformities to the CAD template, and measures the total deviation. Profile360 takes multiple diameter measurements with no moving parts.
Open the catalog to page 8Profile360 is also used to monitor shaped wire profiles such as magnet wire for size and shape uniformity. Multi-conductor cables, sub-sea cables, and fiber optic cables rely on the cover extrusion to isolate the conductors from the environment to assure safe and reliable power and data transmission. Profile360 is employed on the line for 100% inspection of the cover geometry. Wire & Cable
Open the catalog to page 9Specifications & Accessories Field of View (FoV) Diameter Inches Specifications Measurement Rate Communication Interface Analog & Digital Outputs; Ethernet Clock Frequency or Encoder Data Output Modbus TCP or OPC Server native; conversion to other platforms available Operating Temperature 32 to 113°F (0 to 45°C); cooling systems are available Profile360 conforms to the Machinery Safety, Electromagnetic Compatibility, and Low Voltage directives of the EC Laser safety class by the CDRH standard is Class 3A, and the IEC 60825-1 classification is Class 3R 1. Repeatability is representative of...
Open the catalog to page 10Profile360 Software provides the following: • Test plan management for all profile designs. • Matching and comparison of measured profile to a CAD template. • Caliper-based utilities to program each profile design for specific measurements. • Display of all real-time measurement data. • Display of trend data. • Data logging for all measurement results. • Standard report printing. Software Features Match profile to CAD template Data Matching Averaging Caliper Anchor profile to multiple datums Half Caliper Match to user-defined sub-regions Integrating Caliper Match multiple profiles...
Open the catalog to page 11OLUTIONS NON-CONT ACT Bulletin 2510 - Profile360 Specifications subject to change. © Copyright 2012 1.5M/T 05/12 Corporate Headquarters The L.S. Starrett Company 121 Crescent Street Athol, MA 01331-USA Starrett-Bytewise Measurement Systems 1150 Brookstone Centre Pkwy. Columbus, GA 31904-USA Tel: 706-323-5142
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