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Flexible extensions Compressed air

Flexible extensions Compressed air
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Flexible extensions Compressed air

Product catalog summary
Overview
This document provides comprehensive specifications and applications for a variety of flexible hoses designed for fluid and air applications. The hoses are categorized by material composition, temperature resistance, and specific use cases.
Product Specifications
  • AIRFLEX-S: Silicone-free rubber hose for compressed air in workshops, resistant to bending, pulling, and twisting, with a MAWP of 16 bar at 20°C.
  • CALOREL-EC: EPDM hose for water circuits, resistant to ozone and industrial environments, with a MAWP of 7 bar at 20°C.
  • CALOREL-S: Rubber hose for hot oil and mineral-based coolants, with a MAWP of 7 bar at 20°C and a maximum temperature of 140°C.
  • CALORLOCK: Self-locking NBR/PVC hose for water circuits, with a MAWP of 16 bar at 20°C.
  • HALOFREE: Self-locking HNBR hose for cooling circuits, with a MAWP of 20 bar at 20°C.
  • LORPRENE: Universal rubber hose for compressed air and other fluids, with a MAWP of 16 bar at 20°C.
  • LORTAN: Self-locking polyurethane hose, resistant to abrasion and welding projections, for compressed air and treated industrial water circuits.
Applications
The hoses are suitable for compressed air, hydraulic fluids, cooling circuits, and more, applicable in workshops, industrial environments, and specialized applications like electronics cooling.
Assembly and Usage Recommendations
Specific assembly instructions are provided, often requiring Stäubli clamps and connectors to ensure proper installation and operation. Following these instructions is crucial for maintaining hose integrity and performance.
Additional Information
Includes pressure resistance, temperature correction factors, and options for custom hose lengths and pre-assembled solutions. Users are advised to consult additional resources or contact specialist technicians for more details.
Specifications
Details on various hoses like NYLFLEX, RILFLEX, SUPERFLEX-M, TRESS-FLEX, and TRESS-FLON, each with specific characteristics and applications, made from materials like PVC, polyamide, nitrile rubber, and PTFE.
Applications
Suitable for compressed air, fluid control, pneumatic transmission, and handling hydrocarbons, oils, and chemicals. Some hoses meet food and pharmaceutical standards.
Characteristics
  • NYLFLEX: Flexible PVC hose with polyester fiber reinforcement, suitable for compressed air and various fluids.
  • RILFLEX: Calibrated polyamide tube for pneumatic transmission and other fluids.
  • SUPERFLEX-M: Rubber hose with textile reinforcement for hydrocarbons and compressed air.
  • TRESS-FLEX: Rubber hose with stainless-steel braid, suitable for compressed air and hydrocarbons.
  • TRESS-FLON: PTFE hoses with stainless steel braid for aggressive fluids and high temperatures.
Fittings and Assembly
Specifications for fittings compatible with each hose type, including assembly instructions and recommendations for using clamps and crimped fittings.
Temperature and Pressure Ratings
Each hose type has specific MAWP and temperature ranges, with correction factors for temperature-dependent pressure adjustments.
Additional Options
Options for protective sleeves, heat protection, and anti-whip safety cables are available for certain hose types.
Technical Document Summary
1. Specifications:
Detailed specifications for hoses and fittings, including dimensions, materials, and part numbers.
2. Hose Characteristics:
Descriptions of flexible hoses with diameters, MAWP, bending radius, and weight per meter.
3. Applications:
Hoses suitable for compressed air, steam transport, and other fluids, with some suitable for food contact.
4. Assembly and Operating Advice:
Recommendations for optimizing hose service life, including proper assembly techniques.
5. Accessories and Options:
Available accessories like protective sleeves and safety cables, with specifications.
6. Safety and Compliance:
Emphasis on adhering to recommended temperature and pressure values and ensuring fluid compatibility.
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Catalog excerpts

Flexible extensions Compressed air-1

Flexible hoses All fluids

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Flexible extensions Compressed air-2

Contents Products AIRFLEX-S silicone-free rubber hose CALOREL-EC EPDM hose Cold, hot, or superheated water circuits (up to +110 °C max.) Glycol water circuits (up to -30 °C) CALOREL-S rubber hose Hot oil Mineral-based coolants (up to +140 °C in operation) CALORLOCK self-locking NBR/PVC hose Hot, cold, and treated water circuits (from +3 °C to +90 °C) HALOFREE self-locking HNBR hose Cooling circuits (water, glycol water from -15 to +70 °C). Hose without halogen gas emission LORPRENE universal rubber hose Compressed air in the workshop - Conducts static electricity Water up to 80 °C, oil, chemicals...

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Flexible extensions Compressed air-3

Hoses to complement our quick-release couplings Stäubli offers you complete solutions thanks to a range of hoses that complement our quick-release couplings. Hoses with our couplings pre-assembled Our sales network is made up of specialist constitute complete solutions for all technicians. Don't hesitate to contact A complete range for all your them. They will be able to give advice environments and with different fluids. and recommend a standard or made-to- hydraulic, and fluid applications measure solution that is best suited to your application, guaranteeing tightness special hoses throughout...

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Flexible extensions Compressed air-4

AIRFLEX-S Composition Outstanding reliability: Inner tube in black SBR + EPDM. high resistance to bending, pulling, Synthetic textile reinforcement. External coating in SBR + EPDM. M arking: Stäubli AIRFLEX-S xx • 16 BAR (xx = ø int.) Characteristics of the hose alone Inside Ø (mm) 6 Min./max. operating temperature (°C) Part numbers 25 metre roll* * bare hose sold only in rolls Pressure resistance of the equipped hose (see conditions page 35) Stäubli ear clamp recommended Stäubli screw clamp recommended Part numbers Part numbers Tool to fit hose on Stäubli profile: see page 35. Made to measure!...

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Flexible extensions Compressed air-5

CALOREL-EC EPDM hose for cold or hot water Inner tube in black EPDM*. Good resistance to ozone and bad 2 intermediate textile reinforcements. External coating: black chloroprene injection presses: Good resistance to industrial (CR), with red or blue stripe (Calorel- - cold water, hot water - glycol water Mould control circuits on without stripe). M arking: Stäubli CALOREL EC Ø/COULEUR • EAUWATER-WASSER • PMS=X BAR • +110°C * Avoid contact with hydrocarbons and oils. Characteristics of the hose alone Inside Ø (mm) Min./max. operating temperature (°C) Part numbers 20 metre roll* Colours black with...

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Flexible extensions Compressed air-6

CALOREL-S Rubber hose for hot oil circuits ● Good resistance to ozone and bad Inner tube: black synthetic Nitrile Mould control circuits on Good resistance to industrial injection presses: mineral External coating: black chlorinated polyethylene (CM). M arking: Stäubli CALOREL-S Ø • HUILE • PS=7 BAR • +140 °C Characteristics of the hose alone Inside Ø (mm) Min./max. operating temperature (°C) Part numbers 25 metre roll* CALOREL S 12/25 * bare hose sold only in rolls Pressure resistance of the assembled hose (see conditions page 35) Inside Ø (mm) Screw clamp recommended Part numbers 25 metre roll...

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Flexible extensions Compressed air-7

CALORLOCK Self-locking NBR/PVC hose for water Quick and easy to install, even on hot water circuits. Silicone-free and, therefore, harmless to your production. Inner tube in Nitrile (NBR) + black Hot water, cold water and Intermediate textile braid treated water circuits, especially control circuits. External coating in Nitrile (NBR) + smooth PVC in blue, red or green. M arking: Stäubli CALORLOCK Ø/COULEUR • EAUWATER-WASSER • MS=X BAR à 40 °C • +3 à +90 °C Characteristics of the hose alone Inside Ø (mm) Min./max. operating temperature (°C) Part numbers 20 metre roll* CALORLOCK 16/KV/20 * bare...

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Flexible extensions Compressed air-8

HALOFREE Composition Inner tube in black Nitrile (NBR). Intermediate polyamide reinforcement External coating: HNBR (green). Cooling circuits (water, glycol water), especially for use with M arking: Stäubli HALOFREE Ø • WATER • PMS X BAR Self-locking HNBR hose for cooling Applications where the absence of halogen gas emissions is required, particularly in enclosed areas or confined spaces (submarines, underground equipment, climatic chambers, power converters, etc.). Characteristics of the hose alone Inside Ø (mm) Min./max. operating temperature (°C) Part numbers 25 metre roll* HALOFREE 13/KV/25...

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Flexible extensions Compressed air-9

LORPRENE Universal rubber hose Composition Inner tube: Nitrile (NBR) + smooth black PVC. Excellent mechanical resistance. Good partial vacuum resistance. Synthetic textile reinforcement. Electrical surface resistivity: External coating: Compressed air Even in a greasy environment. Other fluids Water up to 80 °C, nitrogen, Nitrile (NBR) + PVC. M arking: Stäubli LORPRENE xx • R<106 Ω • 16 BAR (xx = Ø int.) mineral and vegetable oils, petrol, diesel up to 70 °C, kerosine, etc. Characteristics of the hose alone Inside Ø (mm) 6 Min./max. operating temperature (°C) Part numbers 25 metre roll* * bare...

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Flexible extensions Compressed air-10

LORTAN Composition Self-locking polyurethane hose Technical characteristics Inner tube: transparent polyurethane Polyester reinforcement. External coating in through-coloured red or blue polyurethane polyester, with anti-blocking treatment. - pulling and ripping (even when used M arking: Stäubli LORTAN Ø/COULEUR • AIR/EAU • X BAR intensively) - welding projections (sparks, etc.) Compressed air Filtered or lubricated air Control Treated industrial water circuits. Very good resistance to fats, mineral oils, ozone and UV. Long-term reliability. Characteristics of the hose alone Inside Ø (mm) 6.4...

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Flexible extensions Compressed air-11

METALLIC HOSE (MTH) All stainless-steel hose ● - extreme temperatures - chemicals Corrugated inner tube in AISI 316L stainless steel. transfer fluids. AISI 304 stainless steel. temperature - vibrations Control Hot water, cooling fluids, heat Outer braid and braid fixing ring in ● 316L stainless steel fittings, argon Other fluids welded to maintain mechanical and Steam, gases, oils, aggressive corrosion resistance. fluids (acids, solvents), condensates, cryogenics, primary vacuum. For further information, please consult your preferred contact. Hoses sold only with welded fittings Bending radius...

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