Portable Instruments for Condition Monitoring- BearingChecker: A portable device for assessing bearing condition using shock pulse and temperature measurements. It includes a graphic display, LED indicators, and can function as an electronic stethoscope. Specifications include a measurement range of -9 to 90 dBsv, operating temperature of 0°C to +50°C, and a battery life exceeding 20 hours.
- VibChecker: Designed for machine condition monitoring, compliant with ISO 2372 and ISO 10816 standards. It measures vibration velocity, acceleration, and displacement, with a frequency range of 10 to 1000 Hz, and includes a built-in probe transducer for real-time FFT spectrum analysis.
Leonova™ Infinity Platform- A handheld machine condition analyzer with a color touchscreen, operating under Windows CE. It features data logging, vibration monitoring, speed and temperature measurement, and supports advanced vibration analysis techniques.
- Technical specifications include a 400 MHz processor, 64 MB RAM, and a 16-bit A/D converter. It supports various transducer types and offers extensive measurement capabilities.
Accessories and Additional Features- Accessories include external transducers, headphones, carrying cases, and protective covers. Leonova Infinity offers options for extended memory, recording functions, and additional diagnostic capabilities such as order tracking and orbit analysis.
General Information- SPM Instrument AB is ISO 9001 certified, with technical data subject to change without notice. The company focuses on reliability and ease of use in its range of condition monitoring instruments and accessories.
Overview of Shock Pulse Method (SPM)
The Shock Pulse Method (SPM) has been used for over 30 years to diagnose rolling element bearings. It detects shocks generated by bearings using an SPM transducer, which outputs electric pulses proportional to the shock magnitude. The transducer operates at a resonance frequency of about 32 kHz, allowing for calibrated shock pulse amplitude measurements.
Measurement Process
The shock pulse meter measures the rate of incoming shock pulses per second and adjusts the measuring threshold to determine two amplitude levels: the shock carpet level (dBc) and the maximum level (dBm). The shock pulse amplitude is influenced by rolling velocity, oil film thickness, and the mechanical state of the bearing surfaces. Input data such as rpm and shaft diameter help neutralize the effect of rolling velocity.
Evaluation and Technical Data
Initial values and condition zones (green, yellow, red) are established empirically. The height of the carpet value and delta (dBm minus dBc) indicate lubrication quality or installation issues. Technical specifications include a measuring range of –9 to 99 dBsv, resolution of 1 dBsv, and accuracy of ± 1 dBsv. The output includes maximum value dBm, carpet value dBc, and audible shock pulse signals.
LR/HR Method
The LR/HR method, derived from the original SPM, provides precision analysis of oil film condition and calculates optimal lubricant. It requires precise data on bearing geometry, size, and speed. The method outputs include LR and HR raw shock values, a general bearing condition (CODE), oil film condition (LUB), and surface damage (COND).
SPM Spectrum
The SPM Spectrum verifies the source of high shock pulse readings through pattern recognition. It uses a Fast Fourier Transform (FFT) to produce a spectrum for pattern recognition. The evaluation is based on dBm or HR values, with alarm levels set manually for symptoms.
Vibration Measurement (ISO 2372 and ISO 10816)
Leonova offers vibration measurement according to ISO 2372 and ISO 10816 standards. ISO 2372 is a platform function for broad band vibration measurement, while ISO 10816 offers more flexibility in frequency range and recognizes various vibration parameters. Both standards categorize machine condition into green, yellow, and red zones based on vibration severity.
FFT Spectrum with Symptoms
This function provides vibration analysis by generating machine condition data, highlighting significant line patterns in vibration spectra, and trending symptom values. Users can select data types suited for individual machine surveillance.
Overview: The document provides a comprehensive guide on the Leonova™ Infinity system, detailing its various vibration analysis functions, technical specifications, and ordering information. It covers several key features including Evaluated Vibration Analysis Method (EVAM), two-channel simultaneous vibration monitoring, run-up/coast-down and bump tests, orbit analysis, and balancing.
1. Evaluated Vibration Analysis Method (EVAM):
EVAM is a method for analyzing machine conditions through vibration analysis. It generates condition parameters, vibration spectra, and machine-specific condition codes. Key parameters include RMS values for velocity, acceleration, displacement, crest, kurtosis, skewness, and noise levels. Spectrum analysis uses 'fault symptoms' for pattern recognition, with automatic configuration based on RPM.
2. Technical Specifications:
Frequency limits range from 0.5 Hz to 40,000 Hz, with various measurement windows and averaging methods. Spectrum lines can be extended up to 12,800, and different spectrum types (linear, power, PSD) are supported. Transducer types include SLD144 or IEPE (ICP®) with voltage output.
3. Two-Channel Simultaneous Vibration Monitoring:
This function allows for the observation of machine movement in two dimensions using two transducers. It requires identical parameter setups for both channels and uses a special measuring cable (CAB51). The system displays RMS values for displacement, velocity, and acceleration, with spectrum, phase spectrum, and time signal graphs available.
4. Run-Up/Coast-Down and Bump Test:
These functions analyze vibration during machine start-up or shutdown and assess vibration response at standstill. The run-up/coast-down test records RPM and RMS values, while the bump test uses a rubber mallet to measure vibration response. Technical data include frequency limits and spectrum lines.
5. Orbit Analysis:
Orbit analysis detects failures like rubs, unbalance, and misalignment in machinery with journal bearings. It requires two-channel simultaneous measurement and displays an orbit graph showing shaft movement. Settings include transducer type, signal unit, and filter type, with measurements made via buffered outputs or accelerometers.
6. Balancing:
Leonova offers single and dual-plane balancing functions. Single-plane balancing involves measurements with and without trial weights to calculate correction mass. Dual-plane balancing uses a similar method but in two planes. The system guides users through the balancing process and saves a log file for future reference.
Ordering Information:
Various ordering numbers are provided for different functions and options, including unlimited and limited use versions of the software and hardware components.
Overview: The document provides detailed technical specifications and functionalities of the Leonova™ Infinity, a machine condition analyzer by SPM Instrument AB. It covers various features such as balancing, shaft alignment, recording, order tracking, and associated accessories.
Balancing: Leonova offers multiple methods for correcting rotor unbalance, including trial weight calculation, mass distribution, weight removal, radial displacement adjustments, and more. It supports both single and dual-plane balancing with options for unlimited or limited use.
Shaft Alignment: The Leonova™ Infinity includes a shaft alignment function, available in limited or unlimited use. It is user-friendly, with features like thermal growth compensation and automatic measurement modes. The LineLazer Accessory Set complements this function with various tools and detectors.
Recording Function: This optional feature allows simultaneous measurement with up to three transducers, recording results for extended periods. It supports shock pulse, speed, temperature, and vibration measurements, with data transferable to Condmaster for analysis.
Order Tracking: Used for vibration analysis on variable speed machines, this function locks the display to rotational speed and its multiples, facilitating easier comparison of spectra across different speeds.
Service Program: The Leonova.exe service program enables report printing, credit management, and software upgrades. It also allows for safety copies of measurement files and credit log management.
Accessories and Spare Parts: The document lists various accessories and spare parts, including transducers, measuring cables, and protective covers. It also details the LineLazerII detector units for shaft alignment, highlighting their technical specifications and operational features.
Technical Specifications: Detailed specifications for various components, including laser type, sensor resolution, operating range, and environmental conditions, are provided for the LineLazerII detector units.
Overview: The document provides detailed specifications and features of the Machine Condition Analyzer A30 and Tester T30, both designed for preventive maintenance of industrial machines. It includes information on various monitoring capabilities, part numbers, and accessories.
Instrument Specifications: Both A30 and T30 models offer features like language selection, battery test, continuous reading, and automatic power off. They operate within a temperature range of 0 to 50 °C and are powered by 6 x 1.5 V LR6 alkaline cells. The devices have a memory capacity for up to 999 measurement points and support various measuring techniques.
Monitoring Capabilities: The analyzers support shock pulse monitoring, vibration severity measurement (ISO 10816), speed measurement, and temperature measurement. The A30 Expert version includes advanced vibration analysis using the EVAM® method.
Part Numbers and Accessories: The document lists part numbers for various components and accessories, including communication modules, cables, carrying cases, transducers, and earphones. It also details spare parts and additional equipment for specific monitoring tasks.
CondID® System: CondID® is a contact-free memory tag used for measuring point recognition and condition memory. It is compatible with the Logger and Expert versions of the A30 and T30 models, facilitating data logging and point identification.
Earphones and Eardefenders: The document describes the EAR-10 and EAR-11 earphones, designed for use in noisy environments. They feature stainless steel headband wires, soft sealing rings, and are compliant with PPE and EMC directives for CE labeling.
Overview: The document provides detailed technical specifications and descriptions for various units in the Intellinova Compact series, including the INS12W, INS18, INS18W, and INR20. These units are designed for continuous monitoring of machine conditions, focusing on bearing and vibration monitoring, with additional capabilities for digital and analog inputs and outputs.
INS12W System Unit: - Features: Includes a 3G router for remote connectivity, power supply unit, external antenna, and DIN rail for earth connections.
- Monitoring Capabilities: Measures bearing condition on eight channels, vibration on four channels, and analog signals on three channels.
- Connectivity: Equipped with Ethernet LAN and supports various wireless standards.
- Specifications: Enclosure is IP66 rated, operating temperature range is 0 to +60 °C, and it includes a 2 GB SD card for data buffering.
INS18 System Unit: - Features: Similar to INS12W but with increased monitoring channels (12 for bearings, 6 for vibration).
- Specifications: Enclosure is IP66 rated, with similar temperature and humidity specifications as INS12W.
INS18W System Unit: - Features: Combines features of INS18 with a built-in 3G router for enhanced connectivity.
- Monitoring Capabilities: Similar to INS18 with additional remote connectivity features.
IND14 Relay: - Features: A slim relay with LED indicator and test button, designed for DIN rail mounting.
- Specifications: Rated for 12 VDC coil voltage, with specific load and switching capabilities.
INR20 System Unit: - Design: Intended for 19-inch rack mounting, includes a Commander Unit INC41.
- Features: Equipped with terminal blocks and internal cabling for power and digital connections, with status LED indicators.
General Specifications: - All units are designed for harsh environments with robust enclosures and are IP66 rated.
- They support a range of monitoring methods and transducer types, with specific channels for digital and analog inputs and outputs.
- Accessories include connectors, mounting braces, and cables for various configurations.
Specifications:
The document outlines the specifications for various components of the Intellinova system, including operating and storage temperature ranges (-20 to +80 °C), relative humidity (10% to 90% non-condensing), and dimensions and weight for different units. The system includes network connections via RJ45 and screw terminal blocks for power supply and digital inputs/outputs.
Components and Part Numbers:
The document lists part numbers for system units, commander units, subracks, and various monitoring units such as bearing and vibration monitoring units. It also includes part numbers for accessories like power supply units and clamping yokes.
Monitoring Units:
The document describes different types of monitoring units, including bearing monitoring units (INB80, INB82) and vibration monitoring units (INV80A). Each unit has specific input connectors and is designed for specific transducer types.
Portable System Unit (INP20):
The INP20 is a portable system unit housed in a MIL standard plastic carrying case, featuring a Commander Unit (INC40), connectors, internal measuring cables, and a power supply unit. It is suitable for rapid installation and temporary monitoring.
Commander Unit (INC40/INC41):
The Commander Unit is a modular platform for continuous machine condition monitoring. It supports up to four monitoring units and includes features like multiplexing measuring logic, alarm, storing, and analysis logic. It connects via Ethernet and supports digital outputs for PLC connections.
Cabinets (INO18, INO22):
The document details industrial enclosures for the Commander Unit, designed for harsh environments. They include internal cabling, terminal blocks, and cable inlets for power supply and network connections.
Technical Data Sheets:
The document references technical data sheets (TD-271 to TD-275) for detailed specifications of the Commander Unit and various monitoring units.
Additional Features:
The system supports various measuring methods, including dBm/dBc, LR/HR, SPM Spectrum, and SPM HD. It includes features like pattern recognition and automatic configuration of bearing symptoms.
Overview: This document provides technical specifications and descriptions for various components of the Intellinova system, including shock pulse transducers, vibration monitoring units, analog monitoring units, power supply units, relays, and a 3G router. Each section details the functionality, technical data, and application of these components in industrial settings.
Shock Pulse Transducers: The SPM shock pulse transducer is calibrated to a resonance frequency of 32 kHz, ideal for detecting transients caused by shocks. It provides a demodulated signal for condition evaluation, particularly useful for low-speed applications. The Intellinova system measures shock amplitude using methods like dBm/dBc or LR/HR, producing bearing condition data and time records for analysis.
Vibration Monitoring Unit (INV80A): This unit is part of the Intellinova system, featuring eight channels for continuous vibration monitoring. It supports ISO 2372 and ISO 10816 standards, FFT with symptoms, and EVAM methods for machine condition diagnosis. The unit allows for two-channel simultaneous monitoring and orbit analysis, which helps detect issues like unbalance or misalignment in machinery.
Analog Monitoring Unit (INAI10): This unit monitors analog signals across ten channels, measuring 0 to 20 mA on eight channels and 0 to 10 V DC on two channels. It is designed for easy integration into the Intellinova system, with settings configured in Condmaster Nova.
Analog Output Unit (INAO80): This unit converts monitoring values to analog signals (4-20 mA) for connection to control systems like PLCs or DCS. It features eight current outputs and is designed for seamless integration into the Intellinova system.
Power Supply Units: The document describes several power supply units (INO11, INO12, INO28) designed for different power requirements within the Intellinova system. These units offer reliable power supply with various protections and are suitable for industrial environments.
Relays (IND14, INO16): These are plug-in type relays for DIN rail mounting, featuring LED indicators and test buttons. They are designed for use with the Intellinova system, providing reliable switching capabilities for various loads.
3G Router (90459): This robust router provides remote connectivity across mobile networks, supporting standards like GSM, GPRS, and 3G UMTS. It is designed for industrial applications, featuring a rugged enclosure and versatile connection options.
Overview: The document provides technical specifications and features of various industrial monitoring devices and components, including routers, Rogowski coils, and Machine Guard units. These devices are designed for monitoring and measuring parameters such as vibration, current, and data transmission in industrial settings.
Router Specifications:- Supports protocols like Transparent, DNP3, Modbus, and modem emulation.
- Transmission range is up to 3 meters with 9-pin D-sub connections.
- Includes a built-in two-port 10/100 Ethernet switch and RS-232 port for connectivity.
- Operates within a temperature range of -20 to +60°C and supports humidity up to 90%.
Antenna and SIM Specifications:- Frequency bands range from 850 MHz to 2100 MHz with SMA connection.
- Supports UICC/SIM with 3V and 1.8V specifications.
Rogowski Coil Specifications:- Measures AC current up to 2500 A with a 4-20 mA output.
- Features true RMS measurement and is easy to install with a flexible sensor.
- Complies with EN 61010 and EMC EN 61326 standards.
Machine Guard MG4 Series:- MG4-1A: Monitors machine vibration on one channel with programmable alarms and status display.
- MG4-2A: Monitors vibration on two channels with similar features as MG4-1A.
- MG4-12A: Monitors vibration and bearing condition with additional SPM channels.
- MG4-22A: Monitors both vibration and bearing condition on two channels each.
- All units support Modbus network connectivity and have options for RS-485 ports.
Environmental and Physical Specifications:- All devices are designed for wall mounting with IP65 casing for protection.
- Operating temperature range is generally 0° to 50°C.
- Power supply options include 230 Vac, 115 Vac, or 15 to 30 Vac/Vdc.
Conclusion: The document outlines the capabilities and specifications of various industrial monitoring devices, emphasizing their adaptability for different industrial applications, robust design, and compliance with international standards.
Overview: The document provides technical specifications and operational details for the Machine Guard MG4-REF11A, a device used for continuous monitoring of mechanical shocks and machine vibrations in industrial settings. It includes information on various modules and transducers used in the CMM System for condition monitoring.
Specifications:- Casing: Polycarbonate/PVC, IP65 rated for wall mounting.
- Display: LCD with 4x16 characters, backlit, and status LEDs (green, yellow, red).
- Dimensions and Weight: 200 x 144 x 77 mm, 1140 grams.
- Power Supply: 230 Vac or 115 Vac.
Vibration Channel (VIB):- Measuring Range: 0.5 to 49.9 mm/s RMS.
- Frequency Range: 10 to 1000 Hz.
- Alarm Limits: Two programmable limits with delays.
- Transducer Type: IEPE (ICP®) with specific bias and sensitivity.
Shock Pulse Channel (SPM):- Method: dBm/dBc.
- Measuring Range: 0 to 99 dBsv.
- Transducer Type: SPM 42000.
Operational Features:- Continuous updates of measured values with analog output (4-20 mA).
- Relay actions at programmable alarm levels.
- System fault indication via yellow LED.
CMM System Components:- Bearing Monitoring Modules (BMM): Convert shock pulse measurements to 4-20 mA signals.
- Display Modules (DMM): Display and control modules with relay outputs.
- Vibration Monitoring Modules (VMM): Convert vibration velocity to 4-20 mA signals.
- Vibration Display Modules (VDM): Display vibration measurements and provide relay outputs.
Transducers and Accessories:- Various transducers for vibration and shock pulse measurements.
- Coaxial and twisted pair cables for connectivity.
- Temperature transmitters and mounting accessories.
Key Considerations:- Modules are wall-mounted and require specific power supplies.
- Transducer line faults are indicated by specific output signals.
- Modules are programmable for different measuring ranges and alarm settings.
Overview: The document provides technical specifications and operational details for various modules used in condition monitoring systems, specifically focusing on vibration and bearing monitoring. These modules are designed to measure, display, and control conditions using analog signals and relay outputs.
Specifications: - Modules: VDM, DMM, BMR, and VMR series, each with specific frequency ranges and channel configurations.
- Measuring Method: Vibration severity similar to ISO 10816 and shock pulse method for bearing condition.
- Input/Output: 4-20 mA analog signals, with relay outputs (24V/100mA).
- Power Supply: 12 to 24V DC, with specific current requirements.
- Housing and Mounting: Polycarbonate or anodized aluminum, IP65 protection, suitable for rack or wall mounting.
Procedures: - Alarm Levels: Two alarm levels (ALERT and ALARM) can be set per channel, with programmable alarm delays.
- Display: Three-digit LED displays for measured values, with condition indicators using green, yellow, and red LEDs.
- Programming: Parameters are set using push-buttons, and settings are retained during power failures.
Norms and Standards: - ISO 9001 certified.
- Tested according to EN 50082-2 for power supply stability.
Recommendations: - Ensure proper mounting and connection of transducers and cables to maintain signal accuracy.
- Regularly check and calibrate alarm levels and delays to ensure accurate monitoring.
Key Data from Tables: - Frequency Range: Varies from 3-1000 Hz to 10-1000 Hz depending on the module.
- Measuring Ranges: Multiple ranges from 0-5 mm/s to 0-40 mm/s with corresponding resolutions.
- Dimensions and Weight: Vary across modules, with specific mounting requirements.
Critical Information: - Modules are designed for continuous condition monitoring, converting transducer signals into manageable analog outputs.
- Relay outputs provide control based on measured conditions, with flexibility in channel configuration.
Overview: The document provides detailed technical specifications and functionalities of various vibration monitoring and display modules, power supply modules, and subrack systems developed by SPM Instrument AB. These modules are designed for condition monitoring and predictive maintenance in industrial settings.
Vibration Monitoring Rack Modules (VMR): These are programmable converters that output a 4-20 mA signal proportional to the RMS-value of vibration velocity. There are four versions (VMR-14, VMR-15, VMR-20, VMR-21) with different channel configurations and frequency ranges. Key features include DIP switch settings for measuring range, fault indication, and compatibility with various transducers and monitoring systems.
Vibration Monitoring Rack Modules with Bypass Outputs (VMR-BO): Similar to VMR modules, these include bypass outputs for portable instruments. They offer the same versions and technical specifications as the standard VMR modules, with additional connectivity for portable devices like the SPM Leonova.
Vibration Display Rack Modules (VDR): These modules measure and display the RMS-value of vibration velocity, converting it to an analog 4-20 mA signal. They feature programmable alarm levels and relay outputs for alert and alarm conditions. The modules are available in four versions (VDR-14, VDR-15, VDR-20, VDR-21) with different channel and frequency configurations.
Display Module for Rack (DMR-14): This module is designed for displaying 4-20 mA analog signals with programmable parameters for measuring range and alarm levels. It features a condition display with colored LEDs indicating alert and alarm states.
Power Supply Module (SMR-50): A 35W switching power supply module designed to support up to ten CMM modules. It includes EMI filtering and short circuit/overload protection, with selectable input voltage and frequency ranges.
Subrack (SPM 14880): A standard 19-inch subrack capable of housing up to twelve CMM monitoring modules or ten modules plus a power supply unit. It includes features for cable management and module mounting.
Software - Condmaster®Nova: A comprehensive condition monitoring and predictive maintenance software platform compatible with SPM's hardware. It supports various measuring techniques and offers modules for extended functionalities, including vibration measurement and maintenance activity tracking.
Overview: The document provides a detailed description of the Condmaster®Nova platform, a modular system designed for condition monitoring of machinery using various measuring techniques. It includes specifications, procedures, and recommendations for using the system effectively.
Specifications: The platform requires a minimum hardware setup of Windows 7, Vista, or XP with a 1 GHz processor, 1 GB RAM, and 40 GB hard drive space. It supports DirectX 9 graphics with specific requirements for graphics memory and pixel shader capabilities.
Measuring Techniques: The document outlines several measuring techniques, including vibration analysis (ISO 10816), shock pulse method (SPM), and advanced methods like SPM HD for low-speed applications. Each technique is designed to diagnose the condition of rolling element bearings and other machinery components.
Modules and Features: Condmaster®Nova is modular, allowing customization based on hardware and technical needs. Modules include dBm/dBc, LR/HR, SPM Spectrum, and others, each with specific functions like oil film condition analysis, pattern recognition, and bearing damage assessment. Modules can be purchased for unlimited or limited use, with limited use involving credits or time-based restrictions.
Data and Evaluation: The system uses input data such as RPM and shaft diameter to normalize condition scales. Evaluation is based on empirical data, with condition zones indicated by green, yellow, and red statuses. The document emphasizes the importance of precise input data for accurate condition assessment.
Recommendations: The document recommends using the system's advanced digital techniques and RPM-based sampling for precise measurements, especially in low-speed applications. It also highlights the importance of regular calibration and input data accuracy for reliable diagnostics.
Ordering Information: Each module and feature has specific ordering numbers for unlimited or limited use, allowing users to tailor the system to their specific needs and budget.
Overview: The document provides detailed technical information on various vibration analysis methods and tools offered by SPM Instrument AB, specifically focusing on the Condmaster®Nova system and its associated functionalities. It covers specifications, procedures, and standards related to machine condition monitoring and vibration analysis.
Specifications and Standards: The document references ISO standards for vibration monitoring, particularly ISO 2372 and ISO 10816, which guide the measurement and diagnosis of machine conditions using broad band vibration measurements. ISO 10816 allows for measurements in three directions and uses vibration magnitude as a key parameter, with specific limit values for different machine types.
Condmaster®Nova Features: The system includes various modules for vibration analysis, such as:
- Time Signal HD: Used for monitoring lubrication quality and bearing installation issues.
- FFT with Symptoms: Offers vibration analysis with fault symptoms, allowing for pattern recognition and trending of symptom values.
- EVAM (Evaluated Vibration Analysis Method): Provides condition parameters, vibration spectra, and machine-specific condition codes based on statistical evaluations.
- Two-channel Simultaneous Vibration: Allows for the study of machine movement in two dimensions by comparing phase angles from two channels.
- Run up/Coast down and Bump Test: Analyzes changes in vibration during machine speed variations and checks vibration response at standstill.
- Orbit Analysis: Detects failures in machinery with journal bearings by analyzing the movement of the shaft’s centerline.
Ordering Information: Each module or function is available in limited or unlimited use versions, with specific ordering numbers provided for each.
Conclusion: The document emphasizes the flexibility and comprehensive nature of the Condmaster®Nova system in diagnosing and monitoring machine conditions through advanced vibration analysis techniques.
Condmaster®Nova Overview
Condmaster®Nova is a comprehensive software suite designed for condition monitoring and maintenance management. It offers various modules tailored for specific monitoring needs, each with unique functionalities and ordering numbers.
1. High-Resolution Module
This module enhances the system's resolution and frequency range, ideal for monitoring high-speed gearboxes in turbines. It extends the spectrum lines to a maximum of 12,800 and supports frequencies from 0.5 Hz to 40,000 Hz. Ordering number: MOD139
2. Order Tracking
Order tracking is used with Leonova Infinity for vibration analysis in variable speed applications. It uses multiples of running speed (orders) instead of absolute frequency to maintain line resolution across varying speeds. This method simplifies the comparison of spectra from the same machine. Ordering number: MOD188
3. Colored Spectrum Overview
This feature helps identify patterns and trends in spectrums that indicate damage. It distinguishes between constant machine signals and those caused by developing damages, offering zoom capabilities and logarithmic or power spectrum views. Ordering number: MOD189
4. Intellinova® Module
The Intellinova module allows communication with Commander Units for bearing and vibration monitoring. It provides advanced measurement, filtering, and alarm options, using a color-coded system to highlight potential issues. Ordering number: MOD187
5. Online CMS ModuleThis module enables communication with all measuring units within the online
condition monitoring system CMS, including BMS, AMS, VMS, VCM, and BMC units. It uses empirical data and international standards for evaluation.
Ordering number: MOD182 6. WEB and E-mail Alarms
CondmasterWEB allows remote access to Condmaster data via a web interface, while the e-mail alarm feature sends selected alarms to specified addresses. This module requires a web address and can be accessed via LAN or Internet. Ordering number: MOD183
7. SAP Link
This module provides a direct link to SAP software, facilitating the creation and management of work orders based on Condmaster alarms. It requires specific functions in SAP for proper communication. Ordering number: MOD184
8. AMOS Link
Similar to the SAP link, this module connects Condmaster with AMOS software for alarm management and work order creation. It requires a CBM module in AMOS and equivalent planned actions in both systems. Ordering number: MOD185
9. Rule Based Evaluation (RBE)
RBE provides guidance on actions to take when certain alarm conditions are met, using standard comments and user-defined texts. It is useful for Product Integrated Maintenance (PIM). Ordering number: MOD181
10. Plant Performer™
This statistics module enables strategic analysis of maintenance's economic and technical impact. It supports user-defined statistical assignments and presents data in pie, bar chart, or 3D diagrams. It also facilitates the calculation of technical KPIs.
Overview: The document provides technical specifications and operational guidelines for various SPM Instrument products, including the Condmaster Compact Edition, Intellinova, EVAM, SPM HD, and various adapters and transducers used for vibration and bearing monitoring.
Condmaster Compact Edition: This is a customized version of the Condmaster Nova platform designed for users of the Intellinova Compact system. It includes modules for advanced measurement, filtering, and alarm options, allowing for precise monitoring and alarm management.
Intellinova Module: Facilitates communication with Intellinova units, offering advanced measurement and alarm options to ensure only significant data is captured and analyzed.
EVAM (Evaluated Vibration Analysis Method): Generates machine condition data through condition parameters, vibration spectra, and machine-specific condition codes. It allows for tailored data selection for individual machine monitoring.
SPM HD: Utilized for diagnosing bearing conditions, particularly effective for low-speed applications due to its advanced digital techniques and RPM-based sampling frequency.
Colored Spectrum Overview: Aids in identifying patterns and trends in spectrums that indicate damages, distinguishing between normal and damage-related signals.
CondmasterWEB/Email Alarm: Provides remote access to the Condmaster program and sends email alerts for selected alarms based on a user-defined schedule.
Platform Features: Includes Vib ISO 2372, user-defined measurements, and a runtime counter for machine operating hours.
Adapters and Transducers: Various types of adapters and transducers are detailed, including their specifications, materials, and mounting instructions. These components are crucial for effective vibration and bearing monitoring in SPM installations.
Technical Specifications: Detailed specifications for materials, torque requirements, and mounting tools are provided for adapters and transducers, ensuring proper installation and operation.
Overview: This document provides detailed technical specifications and installation guidelines for various types of shock pulse transducers used in bearing monitoring systems. These transducers convert shock pulses from bearings into electrical signals for analysis.
Specifications:- Material: Transducers are made from stainless, acid-proof steel (Sandvik Grade:1802, EN:1.4523), suitable for aggressive environments.
- Connector Type: TNC jack with IP65 or IP67 tightness when sealed.
- Temperature Range: -30°C to +150°C.
- External Overpressure: Max. 1 MPa (10 bar).
- Measuring Range: Max. 100 dBsv.
- Cable Length: Max. 100 m for standard transducers, 4 m for bolt design.
Mounting Procedures:- Standard Transducers: Mounted using M8 or UNC 5/16" threads. Torque should be 15 Nm, max. 20 Nm.
- Glue-on Transducers: Used for thin-walled bearing housings. Mounted with adhesives like 3M DP810, Loctite 638 or 480. Torque should not exceed 1 Nm.
- Isolation Foot: Provides electrical isolation to prevent measuring faults due to earth potential differences. Max. torque is 15 Nm.
- Special Bolts: Used in permanent installations, especially in turbochargers. Made of high-tensile steel, mounted without washers.
Recommendations:- Use sealed TNC connectors in moist environments to prevent corrosion.
- Ensure proper alignment and pressure when using hand-held probes to maintain measurement accuracy.
- Mark measuring points clearly to ensure consistent data collection.
Ordering Information:- Various part numbers are provided for different transducer types and configurations, including standard, extended, glue-on, and bolt design transducers.
Tools and Accessories:- Includes counterbores, holders, sockets, and other tools necessary for installation and maintenance.
Overview: This document provides technical specifications and usage instructions for various shock pulse transducers and related equipment manufactured by SPM Instrument AB. The document includes details on different models, their technical data, and instructions for use and installation.
Specifications:- TRA-73: Shock pulse transducer with a coaxial cable, Lemo connector, and dimensions of 260 x 25 mm. It weighs 275 g.
- TRA-30, TRA-70, TRA-74, TRA-75: These models are shock pulse transducers with quick connectors, designed for use with permanently installed adapters. They have a measuring range of up to 100 dBsv, are sealed, and operate within a temperature range of -30° to +70° C. They differ in connector types and specific design features for various applications.
- TRA-76, TRA-77: Sealed shock pulse transducers with quick connectors, designed for longer cable lengths up to 100 m. They are suitable for moist environments and have a temperature range of -30° to +100° C.
- TRA-31, TRA-32: Designed for narrow spaces, these transducers have a quick connector and a built-in transducer matching unit (TMU) for cable lengths up to 100 m.
- TAD-18/TAD-18TA: Tachometer probes used for optical and contact measurement of rotation rates and peripheral speeds. They include various contact adapters for different measurement units.
- TEM-11: A temperature probe for measuring temperatures from -50 to +440°C, with interchangeable tips for solids and liquids.
Procedures:- For attaching transducers, push them firmly onto the adapter and twist clockwise to secure, and counterclockwise to remove.
- For tachometer probes, use a light beam for optical measurements and contact adapters for direct measurements.
- Temperature probes should be connected to the instrument's EXT connector, and the appropriate probe tip should be used based on the measurement type.
Tools and Accessories:- Various tools such as center drills and rotary files are available for preparing measuring points and mounting holes.
- Specific part numbers are provided for ordering transducers, cables, and other accessories.
Recommendations:- Ensure proper sealing of cables and connectors in moist environments to prevent damage.
- Handle and store probe tips with care to maintain accuracy and longevity.
Overview: This document provides technical specifications and guidelines for various vibration and temperature transmitters, transducers, and related accessories manufactured by SPM Instrument AB. It includes details on installation, technical data, and recommended practices for optimal use.
1. Vibration Transmitters:- These devices provide a 4-20 mA output signal proportional to the RMS value of vibration velocity, suitable for integration with PLC and DCS systems.
- Standard cable length is 3 meters, with optional lengths up to 30 meters.
- Specifications include a power requirement of 12 to 24 V DC, operating temperature range of -40 to 85 °C, and IP67 sealing.
- Mounting requires a smooth, flat surface with standard thread sizes of M8 or UNF 1/4"-28.
2. Temperature Transmitters (TMM-12/13):- These transmitters measure temperatures from -16° to +120° C with a 4-20 mA output.
- They are compatible with various monitoring systems and PLCs, using a power supply of 12 to 24 V DC.
- Technical data includes an inaccuracy of 1° C, IP67 sealing, and stainless steel housing.
3. Accessories for Vibration Transducers and Transmitters:- Includes magnetic mounting bases, glue-on measuring pads, and isolation feet for various mounting needs.
- Isolation feet provide electrical and thermal isolation, affecting transducer sensitivity at higher frequencies.
4. Transducer Matching Unit (TMU-12):- Used to extend coaxial cable length between transducers and measuring devices up to 100 meters.
- Suitable for chemically basic and acid environments, with IP65/IP67 sealing options.
5. Terminal Cabinet and Connectors:- The terminal cabinet can accommodate up to 16 coaxial cables, with BNC terminal connectors for secure connections.
- Technical data includes IP66 protection, stainless steel casing, and compatibility with various connector types.
Conclusion: The document provides comprehensive technical details and installation guidelines for SPM Instrument's range of vibration and temperature monitoring equipment, emphasizing compatibility with industrial monitoring systems and adherence to safety standards in explosive environments.
Terminal Connectors
Specifications for terminal connectors include a thread type of TNC, a nut width of 17 mm, and a mounting hole diameter of 14 mm. The maximum wall thickness is 4.5 mm. The connector body is made of stainless acid-proof steel, specifically Sandvik Grade 1802, EN 1.4523, while the nuts are made of nickel-plated brass. Ordering numbers are provided for different configurations, such as TNC-TNC and TNC-BNC connectors.
Inductive Proximity Switches
These switches feature integrated amplifiers and LED indicators for ease of operation. They are available with either an integrated 2m cable or a connector. The housing is made of nickel-plated brass, and the active face is PBT. Switching distances vary by model, with frequencies ranging from 250 Hz to 500 Hz. They operate within a temperature range of -25°C to +70°C and have an IP67 protection rating. The switches operate on 10 to 30 V DC with a ripple of less than 10%.
Accessories for Inductive Proximity Switches
Various accessories are available, including sensor cables, connectors, and angle brackets. The sensor cables are rated for 250 V and have a degree of protection of IP68. The connectors are designed for use with specific switch models and have a rated current of 4 A at 40°C.
Cables, Connectors, and Tools
Coaxial cables are available for different temperature ranges and applications, including vibration and shock pulse transducers. The cables come with various connector types, such as TNC, BNC, SMA, and SMB. Accessories include sealing covers, PVC sleeves, and protection tubes made of stainless steel.
Twisted Pair Cables and Accessories
Twisted pair cables are available in TEFZEL and PUR materials, with temperature ranges from -65°C to +200°C. They come with 2-pin connectors and are suitable for various industrial applications.
Multicore Cable
The multicore cable 90466-L features 10 twisted pairs, is halogen-free, and resistant to UV radiation and water absorption. It is suitable for use with SPM Junction Boxes and has a temperature range of -40°C to +125°C.
Sealed Connectors
Sealed connectors are designed for use in moist environments to prevent moisture ingress. They are available in various types, including TNC and SMB, and are made of stainless steel or composite materials. They provide IP67 protection and are suitable for use with SPM measuring equipment.
Overview: This document provides technical specifications and installation instructions for various SPM cable plugs and adapters, designed to prevent moisture ingress and maintain signal integrity in harsh environments.
1. SPM 15837 TNC Cable Plug:- Designed for use with cable protection tube SPM 81385.
- Prevents moisture entry, suitable for environments with water, steam, or high humidity.
- Fits standard shock pulse transducers with TNC jacks (ø 14 mm connector base).
- Includes two cable seals (green for 4-4.5 mm, black for 4.5-5.2 mm diameters).
- Material: Stainless acid-proof steel AISI 316L, Seals: Viton, IP67.
- Torque: 7-9 Nm.
2. SPM 13268 TNC Adapter:- Used for joining or repairing coaxial cables.
- Ensures moisture prevention with sealing rings.
- Material: Stainless acid-proof steel, Sandvik Grade 1802.
- Connector tightness: IP65 with TNC, IP67 with SPM13008.
3. SPM 15291 TNC Cable Plug:- Composite material with gold contact plating.
- Temperature range: -40°C to +150°C.
- Mounting: Crimp/solder termination.
- Includes two cable seals (green and black).
4. SPM 14990 SMB Cable Plug:- Fits SPM vibration transducers with SMB connector.
- Material: Stainless acid-proof steel AISI 316L.
- Torque: 7-9 Nm.
5. SPM 15836 2-pin Cable Plug:- Designed for extreme conditions and explosive atmospheres.
- Material: Composite with gold contact plating.
- Ex certification: I M1/II 1G Ex ia I/IIC T4 Ma/Ga.
- Includes three contact pins and two cable seals.
6. SPM 16100 2-pin Cable Jack:- For twisted pair cables, used with SLD transducers.
- Material: Stainless acid-proof steel.
- Includes accessories like short end piece and PVC sleeve.
Installation and Tools:- Tools for mounting include cutting and crimping tools (81052, 81026, 81300).
- Instructions for cable stripping and crimping are provided in the package.
Technical Data OverviewCertification and Specifications:The document provides technical specifications for various SPM Instrument products, including certifications such as Nemko 05ATEX1179X and IECEx NEM 10.0007X. The products are designed for use in potentially explosive atmospheres, with certifications like I M1/II 1G Ex ia I/IIC T4 Ma/Ga and II 1D Ex ia IIIC T 112°C Da IP 66/67.
Product Descriptions:- SPM 46105-L and 46106-L: These are 2-pin MIL style cable jacks with integrated twisted pair cables for vibration transducers, designed for extreme conditions.
- Service Box 15758: A protective cover for cable joints made of stainless acid-proof steel, suitable for harsh environments.
- Junction Box: Designed for joining multiple measuring cables into a single multicore cable, available in stainless or powder-coated steel, accommodating up to 16 coaxial or 8 twisted pair cables.
Tools and Accessories:The document lists various tools and accessories for fitting cables and connectors, including crimping tools, cutting tools, and fitting tools for SPM installations.
Shimming Materials:Details on precut
shims in stainless steel and brass, available in various sizes and thicknesses, are provided. The shims are used for machine foot adjustments.
Instruments for Explosive Atmospheres:- BearingChecker Ex: A device for measuring bearing condition, approved for explosive atmospheres, featuring a built-in probe and infrared sensor for temperature measurement.
- VibChecker Ex: Used for measuring machine condition, based on ISO standards for vibration measurement, with a built-in probe transducer.
Shock Pulse Transducer with Probe TRA-37:This hand-held probe transducer is used with the BearingChecker Ex for applications in explosive atmospheres, designed to measure shock pulses directly from bearing housings.
Conclusion:The document provides comprehensive technical data and specifications for SPM Instrument products, emphasizing their suitability for extreme and potentially explosive environments. It includes detailed descriptions of product features, certifications, and accessories, ensuring users have the necessary information for installation and maintenance.
Overview: The document provides technical specifications and usage instructions for various SPM Instrument products, including shock pulse transducers and machine condition analyzers, designed for use in potentially explosive atmospheres. It includes details on the TRA-38 and TRA-34 shock pulse transducers, the A30Ex and T30Ex machine condition analyzers, and associated accessories and spare parts.
Shock Pulse Transducer TRA-38: The TRA-38 is a shock pulse transducer with a quick connector for use with the Bearing Checker Ex. It is designed for explosive atmospheres and includes a transducer matching unit. Key specifications include a measuring range of up to 80 dBsv, a temperature range of 0 to +50 °C, and a weight of approximately 200 g. The transducer connects via a 1.5 m coaxial cable and features a bayonet catch for secure attachment.
Machine Condition Analyzer A30Ex: The A30Ex is available in Basic, Logger, and Expert versions, with the latter two supporting data logging and vibration analysis using the EVAM method. It features a measuring range for shock pulse from -19 to 80 dBsv and vibration severity from 0.5 to 49.9 mm/s RMS. The analyzer supports temperature measurements up to +300 °C and speed measurements up to 19,999 rpm.
Machine Condition Tester T30Ex: Similar to the A30Ex, the T30Ex is available in Basic, Logger, and Expert versions. It supports shock pulse measurements from -9 to 80 dBsv and vibration severity measurements in accordance with ISO 10816. The tester is designed for preventive maintenance and can be upgraded from Basic to Logger and Expert versions.
Shock Pulse Transducer TRA-34: The TRA-34 is a hand-held probe used with SPM Tester T30 and Analyzer A30 instruments. It is directionally sensitive and must be aligned with the bearing. The probe is suitable for use in explosive atmospheres and features a spring-loaded tip within a chloroprene rubber sleeve.
Accessories and Spare Parts: The document lists various accessories and spare parts, including communication modules, cables, carrying cases, and probe tips. It also provides part numbers for easy ordering.
Certifications and Compliance: All products are ISO 9001 certified and have specific Ex certifications for use in explosive atmospheres, ensuring safety and reliability in industrial applications.
OverviewThis document provides technical specifications and usage instructions for various shock pulse transducers, tachometer probes, temperature probes, and vibration transducers designed for use in potentially explosive atmospheres. These devices are manufactured by SPM Instrument AB and are ISO 9001 certified.
Shock Pulse Transducers- TRA-38: Designed for use with the Bearing Checker Ex, it features a quick connector and is suitable for explosive environments. It includes a transducer matching unit (TMU) and connects via a 1.5 m coaxial cable. Key specifications include a measuring range of up to 80 dBsv and a temperature range of 0 to +50°C.
- TRA-35: Compatible with SPM Tester T30 and Analyzer A30, it also features a quick connector and TMU. It has similar specifications to the TRA-38, with a weight of 140 g and a TNC connector.
Coupling Transformers- SPM 14196 and SPM 15127 are used to connect ex-proof transducers to measuring equipment. They should be mounted in non-explosive environments and support a maximum cable length of 100 m.
Tachometer Probe 13882- Used for optical and contact measurement of rotational speed, it is compatible with Analyzer A30Ex and Tester T30Ex. It supports a maximum optical measuring range of 19,999 rpm and a contact measurement range with various adapters for different units.
Temperature Probe TEM-11Ex- Designed for temperature measurement in explosive environments, it connects to handheld instruments via a spiral cable. It includes probe tips for surface and liquid temperature measurement, with a range of 0 to +300°C.
Vibration Transducers- TRM100Ex: A MEMS-based accelerometer for use with SPM VibChecker Ex, featuring a magnetic attachment and a linear frequency range of 1 to 1000 Hz.
- SLD 200 Series: Piezo-electric accelerometers with built-in electronics for vibration monitoring. They require connection to a Transducer Interface or Ex-proof zener barrier and are suitable for use in explosive atmospheres.
General Recommendations- Ensure all instruments connected to transducers have applicable certification.
- Mount transducers carefully to avoid damage and ensure accurate measurements.
- Store and handle probe tips with care to maintain accuracy and longevity.
Specifications:
1. The SPM 46105-L/46106-L is recommended for Group I environments and is certified by Nemko (05ATEX1179X) for Group II category 1G, as per CENELEC EN 50284 4.4.1. The casing is made of stainless acid-proof steel with IP67 sealing when used with an appropriate connector. The case is isolated with a resistance greater than 1 Mohm, and the torque limit is 10 Nm (7.4 lbf.ft). The weight is 200 grams (7 oz).
2. The transducer interface 15226 is an 8-channel interface for non-hazardous areas, connecting to certified intrinsically safe vibration transducers SLD243B/F or SLD244B/F. It requires mounting in a box or cabinet with at least IP20 protection. The interface separates intrinsically safe transducers from SPM vibration measuring devices like Leonova, VCM, VMM/VMR, and MG4.
3. The TRV-26 and TRV-27 transducers are piezo-electric accelerometers designed for vibration monitoring in potentially explosive atmospheres. They are mounted on a smooth, flat surface and come with washers for adjusting the connector angle. The transducers have a nominal sensitivity of 10 pC/m/s² and a linear frequency range of 0 to 5000 Hz.
4. The TRV-28 and TRV-29 transducers are similar to TRV-26/27 but include a built-in pre-amplifier. They are used with transducer interfaces SPM 14423, 14424, or 14540 and have a cable length limit of 50 m.
Procedures:
1. For installation in moist environments, use sealing TNC cable plugs (SPM 13008) to prevent cable corrosion.
2. To drill the mounting hole, use a 6.9 mm (M8) or 5.5 mm (UNF 1/4"-28) drill bit. Use a torque wrench and a 17 mm socket for installation.
Standards and Certifications:
1. The equipment is ISO 9001 certified.
2. Various components have Nemko ATEX certifications, ensuring compliance with safety standards for explosive environments.
Recommendations:
1. Ensure all interfaces and measuring devices are installed in non-explosive environments.
2. Use appropriate barriers and connectors to maintain safety and functionality in hazardous areas.
Technical Data Summary:
1. Cable capacitance varies by group: IIA max 2.09 µF, IIB max 596 nF, IIC max 29 nF.
2. Output parameters for transducer interfaces include Uo = 27.15 V, Io = 90.5 mA, Po = 0.615 W.
3. The 4-20 mA vibration transmitters provide output proportional to vibration velocity and are suitable for connection to process control systems.